Packaging systems for multiple potted plants and associated blanks and packaging methods

ABSTRACT

A packaging system includes a packaging container including a lower wall and an opposed pair of sidewalls. The packaging system also includes a brace configured to extend between and to be coupled to the opposed pair of sidewalls.

FIELD

The present disclosure relates generally to product packaging and shipping and, more particularly, to packaging systems that are configurable for packing and shipping a plurality of potted plants and associated blanks for constructing the packaging systems and methods of packaging.

BACKGROUND

With the advent of ecommerce, consumers have grown accustomed to purchasing various products over the Internet or by other electronic means. A wide variety of products now move through ecommerce, including live potted plants and the like. Such potted plants are typically shipped, whether by the United States Postal Service or by private courier, directly to the consumer.

Manufacturers and distributors engaged in ecommerce continue to look for ways to improve packaging and shipping efficiency, as well as reduce overall costs and damage to products during shipment. Parcels (e.g., corrugated boxes) are attractive options for shipping live potted because they are durable, they can contain relatively large volumes, and they are relatively easy to load. However, live potted plants may become damaged due to reorientation of the parcel during shipment.

Accordingly, those skilled in the art continue with research and development efforts in the field of product packaging and shipping.

SUMMARY

Disclosed are packaging systems, blanks for assembling the disclosed packaging systems, and methods of packaging product using the disclosed packaging systems. The following is a non-exhaustive list of examples, which may or may not be claimed, of the subject matter according to the present disclosure.

In an example, the disclosed packaging system includes a packaging container including a lower wall and an opposed pair of sidewalls. The packaging system also includes a brace configured to extend between and to be coupled to the opposed pair of sidewalls.

In an example, the disclosed packaging system includes a packaging container, including a lower wall, an upper wall, and a plurality of sidewalls and defining an internal volume. The packaging system also includes a strap configured to extend between and be coupled to a first opposed pair of the plurality of sidewalls within the internal volume.

In an example, the disclosed packaging system includes a packaging container, including a lower wall, an upper wall, and a plurality of sidewalls and defining an internal volume. The packaging system also includes a potted plant located within the internal volume and supported by the lower wall. The packaging system further includes a strap extending between and coupled to a first opposed pair of the plurality of sidewalls within the internal volume. The strap engages a portion of the potted plant opposite the lower wall.

In an example, the disclosed packaging system includes an insert including a lower wall, a first sidewall, and a second sidewall opposite the first sidewall. The packaging system also includes a brace configured to extend between and to be coupled to the first sidewall and the second sidewall.

In an example, the disclosed packaging system includes an insert including a lower wall, a first sidewall, and a second sidewall opposite the first sidewall. The packaging system also includes potted plants supported by the lower wall of the insert. The packaging system further includes a brace extending between and coupled to the first sidewall and the second sidewall. The brace engages a portion of the potted plants opposite the lower wall of the insert.

In an example, the disclosed method of packaging includes steps of: (1) configuring a packaging container in a loading configuration; (2) loading the plurality of potted plants within the packaging container; (3) positioning a brace between an opposed pair of sidewalls of the packaging container; (4) coupling the brace to each one of the opposed pair of sidewalls; and (5) retaining at least one of the potted plants between a lower wall of the packaging container and the brace.

Other examples of the disclosed packaging systems, packaging containers, associated blanks, and methods of packaging will become apparent from the following detailed description, the accompanying drawings, and the appended claims.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a schematic, perspective view of an example of a packaging system, shown in a loading configuration;

FIG. 2 is a schematic, perspective view of an example of the packaging system, shown in the loading configuration;

FIG. 3 is a schematic, perspective view of the packaging system of FIG. 1 , shown in a loaded configuration;

FIG. 4 is a schematic, perspective view of the packaging system of FIG. 2 , shown in the loaded configuration;

FIG. 5 is a schematic, perspective view of an example of the packaging system in the loaded configuration;

FIG. 6 is a schematic, perspective view of an example of the packaging system in the loaded configuration;

FIG. 7 is a schematic, perspective view of an example of the packaging system in the loaded configuration;

FIG. 8 is a schematic, perspective view of an example of the packaging system in the loaded configuration;

FIG. 9 is a schematic, sectional elevation view of an example of a portion of a sidewall of a packaging container and a brace, coupled to the sidewall, of the packaging container;

FIG. 10 is a schematic, sectional top plan view of an example of the packaging system;

FIG. 11 is a schematic, sectional elevation view of an example of the packaging system;

FIG. 12 is a schematic, sectional top plan view of an example of the packaging system;

FIG. 13 is a schematic, sectional elevation view of an example of the packaging system;

FIG. 14 is a schematic, sectional top plan view of an example of the packaging system;

FIG. 15 is a schematic, sectional top plan view of an example of the packaging system;

FIG. 16 is a schematic, sectional top plan view of an example of the packaging system;

FIG. 17 is a schematic, sectional top plan view of an example of the packaging system;

FIG. 18 is a schematic, plan view of an example of a blank used to make the brace of the packaging system;

FIG. 19 is a schematic, plan view of an example of a blank used to make a tray of the packaging container of the packaging system shown in FIGS. 1, 3, 5 and 7 ;

FIG. 20 is a schematic, plan view of an example of a blank used to make a carton of the packaging container of the packaging system shown in FIGS. 1, 3, 5 and 7 ;

FIG. 21 is a schematic, plan view of an example of the blank used to make the carton of the packaging container of the packaging system shown in FIGS. 1, 3, 5 and 7 ;

FIG. 22 is a schematic, plan view of an example of a blank used to make the packaging container of the packaging system shown in FIGS. 2, 4, 6 and 8 ;

FIG. 23 is a schematic, plan view of an example of a blank used to make a carton of the packaging container of the packaging system similar to the one shown in FIGS. 1, 3, 5 and 7 , but with triangular-shaped push-in panels;

FIGS. 24 and 25 are schematic side elevational views showing techniques for securing potted plants to be packaged as disclosed herein;

FIG. 26 is a schematic, perspective view of an example of the packaging system;

FIG. 27 is a schematic, perspective view of an example of the packaging system;

FIG. 28 is a schematic, perspective view of an example of the packaging system shown in FIG. 26 ;

FIG. 29 is a schematic, perspective view of an example of the packaging system shown in FIG. 27 ;

FIG. 30 is a schematic, perspective view of an example of the packaging system;

FIG. 31 is a schematic, perspective view of an example of the packaging system;

FIG. 32 is a schematic, perspective view of an example of the packaging system;

FIG. 33 is a is a schematic, perspective view of an example of portion of the packaging system in a partially constructed configuration;

FIG. 34 is a schematic, perspective view of an example of the packaging system in a partially constructed configuration;

FIG. 35 is a schematic, perspective view of an example of the packaging system;

FIG. 36 is a schematic, perspective view of an example of the packaging system;

FIG. 37 is a schematic, sectional elevation view of an example of the packaging system;

FIG. 38 is a schematic, sectional elevation view of an example of the packaging system;

FIG. 39 is a schematic, sectional elevation view of an example of the packaging system;

FIG. 40 is a schematic, sectional elevation view of an example of the packaging system;

FIG. 41 is a schematic, sectional elevation view of an example of the packaging system;

FIGS. 42-47 , in combination, schematically illustrate an example of a process for constructing the packaging system;

FIG. 48 is a schematic, plan view of an example of the blank used to make the brace of the packaging system;

FIG. 49 is a schematic, plan view of an example of the blank used to make the brace of the packaging system;

FIG. 50 is a schematic, plan view of an example of the blank used to make the brace of the packaging system;

FIG. 51 is a schematic, plan view of an example of the blank used to make the brace of the packaging system;

FIG. 52 is a schematic, plan view of an example of the blank used to make the brace of the packaging system;

FIG. 53 is a schematic, plan view of an example of a blank used to make the packaging container of the packaging system;

FIG. 54 is a schematic, plan view of an example of a blank used to make the packaging container of the packaging system;

FIG. 55 is a schematic, plan view of an example of a blank used to make the packaging container of the packaging system;

FIG. 56 is a schematic, plan view of an example of a blank used to make the packaging container of the packaging system;

FIG. 57 is a schematic, plan view of an example of a blank used to make a shipping container of the packaging system; and

FIG. 58 is a schematic, plan view of an example of a blank used to make the shipping container of the packaging system.

DETAILED DESCRIPTION

The following detailed description refers to the accompanying drawings, which illustrate specific examples described by the present disclosure. Other examples having different features, elements, components, structures and operations do not depart from the scope of the present disclosure. Like reference numerals may refer to the same feature, element, component or structure in the different drawings. Throughout the present disclosure, any one of a plurality of items may generally be referred to individually as the item and a plurality of items may generally be referred to collectively as the items.

Illustrative, non-exhaustive examples, which may be, but are not necessarily, claimed, of the subject matter according the present disclosure are provided below. Reference herein to “example” means that one or more feature, structure, element, component, characteristic, and/or operational step described in connection with the example is included in at least one aspect, embodiment, and/or implementation of the subject matter according to the present disclosure. Thus, the phrases “an example,” “another example,” “one or more examples,” and similar language throughout the present disclosure may, but do not necessarily, refer to the same example. Further, the subject matter characterizing any one example may, but does not necessarily, include the subject matter characterizing any other example. Moreover, the subject matter characterizing any one example may be, but is not necessarily, combined with the subject matter characterizing any other example.

Referring generally to FIGS. 1-57 , by way of examples, the present disclosure is directed to a packaging system 100. The packaging system 100 is configured to facilitate packaging and shipping of at least one potted plant 200. Generally, the potted plant 200 includes a live plant 202 that is potted in an associated pot 204. In some figures (e.g., FIGS. 1,2 and 10-17 ), certain ones of the plurality of potted plants 200 may be shown with only the pot 204 (e.g., without the plant 202) for simplicity of illustration. The packaging system 100 may be loaded with at least one potted plant 200 such that the pot 204 is secured within the packaging system 100 to prevent movement of the pot 204 and, thus, to prevent damage to plant 202 due to movement of the pot 204 when the packaging system 100 is reoriented during shipment.

The potted plant 200 generally includes the pot 204, soil 203 (FIGS. 24 and 25 ) and at least one plant 202. In one or more examples, the pot 204 may be a generally cylindrical potting container configured to contain one associated plant 202. In such examples, the pot 204 may have a tapered shape in which a diameter of the pot at its base is smaller than a diameter of the pot at its open end. In one or more examples, the pot 204 may be a tray container, also known as a flat, that includes a plurality of cells in which each cell is configured to contain one associated plant 202. In such examples, the pot 204 (e.g., the tray) may have a generally rectangular shape.

In one or more examples, packaging system 100 includes a packaging container 102. The packaging container 102 includes a lower wall 104 and an opposed pair of sidewalls 108. The packaging system 100 also includes a brace 112. The brace 112 is configured to extend between and to be coupled to the opposed pair of sidewalls 108. The brace 112 is configured to retain the potted plant 200 within the packaging container 102. In one or more examples, the packaging system 100 includes a plurality of braces 130. Each one of the plurality of braces 130 is configured to extend between and be coupled to the opposed pair of sidewalls 108 of the packaging container 102.

As illustrated in FIGS. 1-17 , in one or more examples, the brace 112 is substantially planar. In such examples, the brace 112 may also be referred to as a strap. With the brace 112 coupled to the opposed pair of the sidewalls 108, the brace 112 is substantially parallel to the lower wall 104 of the packaging container 102.

As illustrated in FIGS. 26, 28, 30, 32, 37, 38 and 41 , in one or more examples, the brace 112 has an inverted V-shape. For examples, the brace 112 includes a first side 220 and a second side 222 coupled to the first side 220 and oblique to the first side 220. With the brace 112 coupled to the opposed pair of the sidewalls 108, the first side 220 and the second side 222 are oblique to the lower wall 104 of the packaging container 102.

As illustrated in FIGS. 27, 29, 31, 39 and 42-47 , in one or more examples, the brace 112 has a triangular shape. For example, the brace 112 includes a first side 220, a second side 222 oblique to the first side 220, and a third side 224 coupled to the first side 220 and to the second side 222 and oblique to the first side 220 and to the second side 222. With the brace 112 coupled to the opposed pair of the sidewalls 108, the first side 220 and the second side are oblique to the lower wall 104 of the packaging container 102 and the third side 224 is parallel to the lower wall 104 of the packaging container 102.

As illustrated in FIGS. 34-36 and 40 , in one or more examples, the brace 112 has a T-shape. For example, the brace 112 includes a web 226, a first flange 228 coupled to the web 226, and a second flange 230 coupled to the web 226 opposite the first flange 228. With the brace 112 coupled to the opposed pair of the sidewalls 108, the web 226 is perpendicular to the lower wall 104 of the packaging container 102 and the first flange 228 and the second flange 230 are parallel to the lower wall 104 of the packaging container 102.

As illustrated in FIGS. 32-36 and 41 , in one or more examples, the packaging container 102 includes a second opposed pair of the sidewalls 108 coupled to the lower wall 104. The packaging container 102 also includes a first wall-flange 260 coupled to a first one of the second opposed pair of the sidewalls 108 and parallel to the lower wall 104 of the packaging container 102. The packaging container 102 further includes a second wall-flange 262 coupled to a second one of the second opposed pair of the sidewalls 108 and parallel to the lower wall 104 of the packaging container 102. The first wall-flange 260 and the second wall-flange 262 are configured to retain the potted plants 200 within the packaging container 102 in conjunction with the brace 112 or the plurality of braces 130.

As illustrated in FIGS. 30-47 , in one or more examples, the packaging system 100 includes a shipping container 198. The shipping container 198 includes a lower wall 234, an upper wall 236, and a plurality of sidewalls 238 and defines an internal volume 240. In these examples, the packaging container 102 includes, or takes the form of, an insert 196. The insert 196 is configured to be positioned within the internal volume 240 of the shipping container 198.

As illustrated in FIGS. 1,2,9-17, 26-32 and 34-41 , in one or more examples, the brace 112, or each one of the plurality of braces 130, includes a retainer portion 158, a first extension portion 160 extending from the retainer portion 158, and a second extension portion 162 extending from the retainer portion 158 opposite to the first extension portion 160.

In one or more examples, with the brace 112 coupled to the opposed pair of the sidewalls 108 of the insert 196 and the insert 196 positioned within the internal volume 240 of the shipping container 198, the retainer portion 158 of the brace 112 extends between the opposed pair of the sidewalls 108 of the insert 196, the first extension portion 160 extends between a first one of the opposed pair of the sidewalls 108 of the insert 196 and a first one of the plurality of sidewalls 238 of the shipping container 198, and the second extension portion 162 of the brace 112 extends between a second one of the opposed pair of the sidewalls 108 of the insert 196 and a second one of the plurality of sidewalls 238 of the shipping container 198.

As illustrated in FIGS. 1-17 , in one or more examples, the packaging container 102 includes an upper wall 106 and a plurality of the sidewalls 108 and defines an internal volume 110. In these examples, the packaging container 102 serves as a shipping container.

Referring now to FIGS. 1-17 , in one or more examples, the packaging container 102 defines the internal volume 110 and is configured to be loaded with one or more potted plants 200 for shipping. The packaging system 100 also includes the brace 112. The brace 112 is a retaining brace configured to retain or secure one or more potted plants 200 within the packaging container 102. In one or more examples, the packaging system 100 also includes one or more potted plants 200, located within the internal volume 110 of the packaging container 102 and secured by the brace 112.

In one or more examples, as illustrated in FIGS. 1-8 , the packaging container 102 is a three-dimensional, multi-sided container, or box, that is configured to hold at least one potted plant 200 for shipping. In the illustrated examples, the packaging container 102 is a six-sided cube or cuboid. However, the packaging container 102 is not limited to six sides. In other examples, the packaging container 102 may have more than six sides or may be a different polyhedron. In one or more examples, each one of the sides of the packaging container 102 is planar. In other examples, one or more of the sides of the packaging container 102 may be non-planar (e.g., curved or including a contour along one or more axes). The packaging container 102 may have any suitable dimensions (e.g., length, width, and height). It can be appreciated that the dimensions of the packaging container 102 may depend on the type, size, arrangement and/or number of the potted plants 200 loaded into the packaging container 102 and shipped using the packaging system 100.

In one or more examples, the brace 112 is coupled to the packaging container 102 within the internal volume 110 or is otherwise secured within the internal volume 110 such that a portion (e.g., the retainer portion 158) of the brace 112 contacts a portion of at least one potted plant 200. The brace 112 may have any one of various structural configurations or may be made of any one of various materials. The brace 112 may have any suitable dimensions (e.g., length, width, and thickness). It can be appreciated that the dimensions of the brace 112 may depend on the dimensions of the packaging container 102 and the type, size, arrangement and/or number of the potted plants 200 loaded into the packaging container 102 and shipped using the packaging system 100.

FIGS. 1 and 2 schematically illustrate examples of the packaging system 100 in a loading configuration. As used herein, the phrase “loading configuration” refers to a condition or arrangement of the packaging system 100 in which the packaging container 102 is open such that one or more potted plants 200 may be loaded within the packaging container 102 and secured by the brace 112. FIGS. 3-8 and 10-17 schematically illustrate examples of the packaging system 100 in a loaded configuration. As used herein, the phrase “loaded configuration” refers to a condition or arrangement of the packaging system 100 in which the packaging container 102 is loaded with at least one potted plant 200, the brace 112 is coupled to the packaging container 102 in contact with at least one potted plant 200, and the packaging container 102 is closed (e.g., sealed) for shipping.

FIGS. 1-8 and 10-17 schematically illustrate various examples of the packaging system 100 used to pack and ship different numbers of potted plants 200. FIGS. 10-14 illustrate examples of the packaging system 100 used to pack and ship four potted plants 200. FIG. 15 illustrates an example of the packaging system 100 used to pack and ship one potted plant 200. FIGS. 1-8, 16 and 17 illustrate examples of the packaging system 100 used to pack and ship six potted plants 200. In other examples, the packaging system 100 may be used to pack and ship any number of potted plants 200 (e.g., three potted plants 200, five potted plants 200, or more than six potted plants 200).

As best illustrated in FIGS. 10-17 , with at least one potted plant 200 loaded within the internal volume 110 of the packaging container 102 and the brace 112 secured to the packaging container 102 within the internal volume 110, a portion of the brace 112 overlaps and is in contact with a portion of the pot 204 of the potted plant 200 in its loaded position such that movement of the potted plant 200 relative to the packaging container 102 is restricted or prevented. As an example, the brace 112 prevents the potted plant 200 from moving laterally (e.g., side-to-side and front-to-back) within the packaging container 102. As another example, the brace 112 prevents the potted plant 200 from moving up-and-down within the packaging container 102. As such, the potted plant 200 remains in a relatively fixed position relative to the packaging container 102 when the packaging container 102 is moved and/or reoriented during shipping. For example, when the packaging container 102 is tilted, turned, or flipped during shipment, the potted plant 200 remains stationary within the packaging container 102, which prevents damage to the pot 204 and to the plant 202.

Referring now to FIGS. 1-8 and 10-17 , in one or more examples, the packaging container 102 includes the lower wall 104, the upper wall 106, and the plurality of sidewalls 108. The lower wall 104, the upper wall 106, and the plurality of sidewalls 108 form the sides of the packaging container 102 and define the internal volume 110.

In one or more examples, the plurality of sidewalls 108 includes a first (e.g., left) sidewall 144, a second (e.g., right) sidewall 146, a third (e.g., front) sidewall 148 and a fourth (e.g., rear) sidewall 150. The second sidewall 146 and the fourth sidewall 150 are not visible in FIG. 1 . The second sidewall 146, the fourth sidewall 150 and the lower wall 104 are not visible in FIGS. 2-8 . The upper wall 106 is not shown in FIGS. 10,12 and 14-17 . The third sidewall 148 is not shown in FIGS. 11 and 13 .

In one or more examples, the first sidewall 144 and the second sidewall 146 are spaced apart and are parallel to each other. The first sidewall 144 and the second sidewall 146 interconnect the lower wall 104 and the upper wall 106. The first sidewall 144 and the second sidewall 146 are approximately perpendicular to the lower wall 104 and the upper wall 106. The third sidewall 148 and the fourth sidewall 150 are spaced apart and are parallel to each other. The third sidewall 148 and the fourth sidewall 150 interconnect the lower wall 104 and the upper wall 106. The third sidewall 148 and the fourth sidewall 150 interconnect the first sidewall 144 and the second sidewall 146. The third sidewall 148 and the fourth sidewall 150 are approximately perpendicular to the lower wall 104, the upper wall 106, the first sidewall 144 and the second sidewall 146.

Throughout the present disclosure, any two of the plurality of sidewalls 108 that are opposite and generally parallel to each other may be referred to as an opposed pair of the plurality of sidewalls 108. In one or more examples, the third sidewall 148 and the fourth sidewall 150 form a first opposed pair of the plurality of sidewalls 108 and the first sidewall 144 and the second sidewall 146 form a second opposed pair of the plurality of sidewalls 108. In one or more examples, the first sidewall 144 and the second sidewall 146 form the first opposed pair of the plurality of sidewalls 108 and the third sidewall 148 and the fourth sidewall 150 form the second opposed pair of the plurality of sidewalls 108. In examples of the packaging container 102 having more than four sidewalls 108, the packaging container 102 may have more than two opposed pairs of sidewalls 108 and the brace 112 may extend between and be coupled to any opposed pair of the sidewalls 108.

Referring to FIGS. 1-8 , in one or more examples, the packaging container 102 includes a plurality of side corners 134, a plurality of upper corners 152 and a plurality of lower corners 154. Each one of the plurality of sidewalls 108 is joined to a directly adjacent one of the plurality of sidewalls 108 along a corresponding one of the plurality of side corners 134. Each one of the plurality of sidewalls 108 is joined to the upper wall 106 along a corresponding one of the plurality of upper corners 152. Each one of the plurality of sidewalls 108 is joined to the lower wall 104 along a corresponding one of the plurality of lower corners 154.

As illustrated in FIGS. 1 and 2 , in the loading configuration, the brace 112 is configured to extend between and be coupled to the first opposed pair of the plurality of sidewalls 108 (e.g., the third sidewall 148 and the fourth sidewall 150) within the internal volume 110. As illustrated in FIGS. 3-8 and 10-17 , in the loaded configuration, the brace 112 extends between and is coupled to the first opposed pair of the plurality of sidewalls 108 within the internal volume 110. As illustrated in FIGS. 10-17 , in the loaded configuration, the brace 112 engages a portion of the potted plant 200 opposite the lower wall 104.

As illustrated in FIGS. 1-8 and 12-16 , in one or more examples, the packaging system 100 includes a plurality of braces 130. Each one of the plurality of braces 130 is configured to be coupled to select ones of the plurality of sidewalls 108 (e.g., an opposed pair of the sidewalls 108) of the packaging container 102. In one or more examples, the brace 112 is a first one of the plurality of braces 130 and, thus, may also be referred to herein as a first brace 112.

As illustrated in FIGS. 1-6, 14, 15, and 16 , in one or more examples, the plurality of braces 130 also includes a second one, also referred to herein as a second brace 156. As illustrated in FIGS. 7, 8, 12 and 13 , in one or more examples, the plurality of braces 130 also includes a third one, also referred to herein as a third brace 176. As illustrated in FIGS. 7 and 8 , in one or more examples, the plurality of braces 130 also includes a fourth one, also referred to as a fourth brace 178.

In other examples, the packaging system 100 may include any number of braces 130 (e.g., more than four braces 130). It can be appreciated that the number of braces 130 may depend on the dimensions and shape of the packaging container 102 and the type, size, arrangement and/or number of the potted plants 200 loaded into the packaging container 102 and shipped using the packaging system 100.

Generally, each one of the plurality of braces 130 used with a given packaging system 100 to retain the potted plants 200 is the same. Therefore, throughout the present disclosure, reference to the braces 130 may include two or more of the first brace 112, the second brace 156, the third brace 176, the fourth brace 178, and any additional braces 130. Further, reference to the brace 130 may include any one of the first brace 112, the second brace 156, the third brace 176, the fourth brace 178, and any additional braces 130.

As illustrated in FIGS. 1, 2, 10-14, 16 and 17 , in one or more examples, the packaging system 100 also includes the plurality of potted plants 200 located within the internal volume 110 of the packaging container 102 and supported by the lower wall 104. The plurality of potted plants 200 may be arranged in any one of various ways within the internal volume 110 of the packaging container 102. In one or more examples, two or more of the potted plants 200 may be arranged in a linear row. In one or more examples, four or more of the potted plants 200 may be arranged in two or more linear rows.

As illustrated in FIGS. 10, 11 and 17 , in one or more examples, the brace 130 (e.g., the brace 112) engages a portion of the pot 204 of each one of the potted plants 200 opposite the lower wall 104. As illustrated in FIGS. 12-14 and 16 , in one or more examples, each one of the braces 130 (e.g., the first brace 112, the second brace 156, and the third brace 176) engages a portion of the pot 204 of at least two of the plurality of potted plants 200 opposite the lower wall 104. As illustrated in FIG. 15 , in one or more examples, each one of the braces 130 (e.g., the first brace 112 and the second brace 156) engages a portion of the pot 204 of the potted plant 200 opposite the lower wall 104. In one or more examples, each one of the braces 130 engages a portion of the pot 204 of each one of the plurality of potted plants 200 opposite the lower wall 104.

Generally, when coupled to the packaging container 102, the brace 130 is approximately parallel to the lower wall 104 of the packaging container 102. When coupled to the packaging container 102, the brace 130 is suitably located such that a portion of each the brace 130 overlaps a portion of at least one pot 204 such that the pot 204 is secured between the brace 130 and the lower wall 104.

When coupled to the packaging container 102, the brace 130 is also suitably located such that the plant 202 is avoided (e.g., the brace 130 is not in contact with the plant 202 of any one of the potted plants 200). In one or more examples, as illustrated in FIGS. 10-14, 16 and 17 , the brace 130 is located between the plant 202 of one of the potted plants 200 and the plant 202 of a directly adjacent one of the potted plants 200. In one or more examples, as illustrated in FIGS. 12, 13 and 15 , the brace 130 is located between the plant 202 of one of the potted plants 200 and one of the sidewalls 108.

In one or more examples, the brace 130 is suitably located and sized such that a portion of the brace 130 engages an upper perimeter edge of the pot 204 to which the brace 130 is in contact. In one or more examples, the brace 130 is suitably located and sized such that a portion of the brace 130 extends over and covers a portion of an opening of the pot 204 to which the brace 130 is in contact such that the portion of the brace 130 retains soil 203 and the plant 202 within the pot 204.

In an example, the brace 130 covers at least ten percent of the opening of the pot 204. In another example, the brace 130 covers at least twenty-five percent of the opening of the pot 204. In another example, the brace 130 covers at least thirty-five percent of the opening of the pot 204. In another example, the brace 130 covers at least forty-five percent of the opening of the pot 204.

As illustrated in FIGS. 1-8, 12, 13, 15 and 16 , in one or more examples, a second one of the braces 130 is configured to extend between and be coupled to the first opposed pair of the sidewalls 108 within the internal volume 110. In one or more examples, with the first one of the braces 130 (e.g., first brace 112) and the second one of the braces 130 (e.g., second brace 156) coupled to the first opposed pair of the sidewalls 108 (e.g., third sidewall 148 and fourth sidewall 150), the first one of the braces 130 and the second one of the braces 130 are spaced apart and parallel to each other.

As illustrated in FIG. 14 , in one or more examples, the second one of the braces 130 is configured to extend between and be coupled to the second opposed pair of the of sidewalls 108 within the internal volume 110. In one or more examples, with the first one of the braces 130 (e.g., first brace 112) coupled to the first opposed pair of the sidewalls 108 (e.g., third sidewall 148 and fourth sidewall 150) and with the second one of the braces 130 (e.g., second brace 156) coupled to the second opposed pair of the sidewalls 108 (e.g., first sidewall 144 and second sidewall 146), the first one of the braces 130 and the second one of the braces 130 cross over each other. In other words, a portion of the first one of the braces 130 and a portion of the second one of the braces 130 overlap each other.

As illustrated in FIGS. 7 and 8 , in one or more examples, two or more of the braces 130 (e.g., first brace 112 and second brace 156) are configured to extend between and be coupled to the first opposed pair of sidewalls 108 and two or more of the braces 130 (e.g., third brace 176 and fourth brace 178) are configured to extend between and be coupled to the second opposed pair of sidewalls 108.

While various examples of different numbers and arrangements of the braces 130 have been described and illustrated, the disclosed packaging system 100 is not limited to the explicitly disclosed examples. It can be appreciated that the arrangement of the braces 130 may depend on the dimensions and shape of the packaging container 102 and the type, size, arrangement and/or number of the potted plants 200 loaded into the packaging container 102 and shipped using the packaging system 100. Furthermore, it can be appreciated that the number and arrangement of the braces 130 described and illustrated in any one example may be combined with the number and arrangement of braces 130 described and illustrated in any other example.

As illustrated in FIGS. 1-4, 10, 11, 16 and 17 , in one or more examples, the packaging container 102 includes a plurality of push-in panels 132. Each one of the plurality of push-in panels 132 is configured to extend into the internal volume 110 of the packaging container 102. For example, in the loaded configuration, each one of the push-in panels 132 extends into the internal volume 110 and engages a portion of the potted plant 200 opposite the lower wall 104.

As illustrated in FIGS. 10, 16 and 17 , in one or more examples, each one of the push-in panels 132 is located along one of the plurality of side corners 134 of the packaging container 102 formed between directly adject ones of the sidewalls 108. As illustrated in FIG. 17 , in one or more examples, one of the push-in panels 132 is located along one of the sidewalls 108.

In one or more examples, each one of the push-in panels 132 is suitably located and sized such that a portion of the push-in panel 132 engages the upper perimeter edge of the pot 204 to which the push-in panel 132 is in contact. In one or more examples, the push-in panel 132 is suitably located and sized such that a portion of the push-in panel 132 extends over and covers a portion of the opening of the pot 204 to which the push-in panel 132 is in contact such that the portion of the push-in panel 132 retains the dirt within the pot 204.

In one or more examples, the push-in panel 132 includes a first portion 188 and a second portion 190. The first portion 188 and the second portion 190 are connected together and extend into the internal volume 110 of the packaging container 102 to engage the pot 204 of the potted plant 200. As illustrated in FIGS. 10, 16 and 17 , in one or more examples, the first portion 188 is connected to one of the sidewalls 108 and the second portion 190 is connected to a directly adjacent one of the sidewalls 108 such that the first portion 188 and the second portion 190 are approximately perpendicular to each other and the associated sidewall 108. As illustrated in FIG. 17 , in one or more examples, the first portion 188 and the second portion 190 are connected to one of the sidewalls 108 such that the first portion 188 and the second portion 190 are approximately oblique to each other and the sidewall 108.

While the first portion 188 and the second portion 190 of the push-in panel 132 are shown as being generally rectangular (or square) portions in FIGS. 1-4 , various alternative configurations are also contemplated and such alternative configurations of the push-in panel 132 will not result in a departure from the scope of the present disclosure. For example, as shown in FIG. 23 , the first portion 188 may be generally triangular and the second portion 190 may be generally triangular.

In one or more examples, each one of the push-in panels 132 is an over center toggle action tab that enables the push-in panel 132 to be pushed into the internal volume 110 of the packaging container 102, such as by a fingertip. The push-in panels 132 may be extended into the internal volume 110 of the packaging container 102 before the potted plants 200 are loaded into the packaging container 102 or after the potted plants 200 are loaded into the packaging container 102.

While various examples of different numbers and arrangements of the push-in panels 132 have been described and illustrated, the disclosed packaging system 100 is not limited to the explicitly disclosed examples. It can be appreciated that the number and arrangement of the push-in panels 132 may depend on the dimensions and shape of the packaging container 102, the number and arrangement of the braces 130 used to secure the potted plants 200, and the type, size, arrangement and/or number of the potted plants 200 loaded into the packaging container 102 and shipped using the packaging system 100. Furthermore, it can be appreciated that the number and arrangement of the braces 130 and the number and arrangement of the push-in panels 132 described and illustrated in any one example may be combined with the number and arrangement of braces 130 and the number and arrangement of the push-in panels 132 described and illustrated in any other example.

As illustrated in FIGS. 1, 3, 5 and 7 , in one or more examples, the packaging container 102 includes a tray 136 and a carton 138. The carton 138 is configured to be removably connected to the tray 136. In one or more examples, the upper wall 106 and the plurality of sidewalls 108 are defined by the carton 138 and the lower wall 104 is defined by the tray 136. In the loading configuration, the plurality of potted plants 200 are loaded into the tray 136. The carton 138 is then positioned over and connected to the tray 136 to close the packaging container 102.

As illustrated in FIG. 1 , in one or more examples, the tray 136 includes a tray bottom 168 that defines the lower wall 104 of the packaging container 102. The tray 136 may also include a plurality of tray lips 170 that are coupled to and extend upward from the tray bottom 168. In one or more examples, in the loaded configuration, lower ends of the plurality of sidewalls 108, formed by the carton 138, are positioned inside of the tray lips 170, as illustrated in FIGS. 3, 5 and 7 .

As illustrated in FIG. 6 , in one or more examples, the packaging container 102 includes a tear-away portion 140. The tear-away portion 140 is formed in, or forms a portion of, one of the sidewalls 108. The tear-away portion 140 is separable from the sidewall 108 to facilitate access within the internal volume 110 of the packaging container 102 for unloading of the potted plants 200 from a side of the packaging container 102 without removal of the braces 130.

In one or more examples, the packaging container 102 includes the tear-away portion 140 on one of the sidewalls 108 that does not have the brace 130. In one or more examples, the packaging container 102 includes the tear-away portion 140 on each one of the opposed pair of sidewalls 108 that does not have the brace 130.

In one or more examples, the tear-away portion 140 defines at least fifty percent of the sidewall 108. In one or more examples, the tear-away portion 140 defines at least seventy-five percent of the sidewall 108. The tear-away portion 140 may have any suitable dimensions (e.g., width and height) and any suitable two-dimensional shape (e.g., geometry). It can be appreciated that number, arrangement, dimensions and shape of the tear-away portion 140 may depend on dimensions of the packaging container 102, the number and arrangement of the braces 130, and the type, size, arrangement and/or number of the potted plants 200 loaded into the packaging container 102 and shipped using the packaging system 100.

As illustrated in FIGS. 1 and 2 , in one or more examples, the brace 130 includes a first brace-end 118 and a second brace-end 120 that is opposite the first brace-end 118. The brace 130 also includes a first connecting tab 164, located at the first brace-end 118, and a second connecting tab 166, locate at the second brace-end 120. The brace 130 also includes the retainer portion 158 (or hold-down portion) that extends between the first connecting tab 164 and the second connecting tab 166. The retainer portion 158 is configured to extend between the opposed pair of sidewalls 108 and engage the pot 204 of the potted plant 200. The first connecting tab 164 is configured to engage a first one of the opposed pair of the sidewalls 108 to connect the brace 130 to the first one of the opposed pair of sidewalls 108. The second connecting tab 166 is configured to engage the second one of the opposed pair of the sidewalls 108 to connect the brace 130 to the second one of the opposed pair of sidewalls 108.

As illustrated in FIGS. 1-8, 11, and 13 , in one or more examples, the packaging container 102 includes a brace-receiving aperture 114 formed through each one of the opposed pair of the sidewalls 108. The brace-receiving aperture 114 is an opening formed through an entirety of the sidewall 108 (i.e., extends between an exterior surface of the sidewall 108 and an interior surface of the sidewall 108). The brace-receiving aperture 114 is configured to receive a portion of the brace 112 (e.g., one of the braces 130) to facilitate insertion of the brace 112 within the internal volume 110 of the packaging container 102 and connection of the brace 112 to the opposed pair of sidewalls 108.

In the examples illustrated in FIGS. 1-8 , the packaging container 102 includes the brace-receiving aperture 114 formed through the third sidewall 148 and the brace-receiving aperture 114 formed the fourth sidewall 150 (e.g., first opposed pair of sidewalls 108) associated with the brace 112. In other examples, the packaging container 102 includes the brace-receiving aperture 114 formed through the first sidewall 144 and the brace-receiving aperture 114 formed through the second sidewall 146 (e.g., the second opposed pair of sidewalls 108) associated with the first brace 112. Thus, it can be appreciated that packaging container 102 includes an opposed pair of brace-receiving apertures 114 that is associated with the first brace 112. Generally, the brace-receiving apertures 114 of the opposed pair of sidewalls 108 are aligned along a transverse axis that passes through and that is perpendicular to each one of the opposed pair of sidewalls 108.

As illustrated in FIGS. 1-7 and 12-16 , in one or more examples, the packaging container 102 includes a plurality of brace-receiving apertures 192, configured to receive and facilitate connection of the plurality of braces 130. The brace-receiving aperture 114 is a first one of the plurality of brace-receiving apertures 192 and, thus, may also be referred to as a first brace-receiving aperture 114.

As illustrated in FIGS. 1-8, 12, 13, 15 and 16 , in one or more examples, the packaging container 102 includes a second one of the brace-receiving apertures 192, also referred to herein as a second brace-receiving aperture 116, formed through each one of the first opposed pair of sidewalls 108 to receive and facilitate connection of the second brace 156. As illustrated in FIG. 14 , in one or more examples, the second brace-receiving aperture 116 is formed through each one of the second opposed pair of sidewalls 108 to receive and facilitate connection of the second brace 156.

As illustrated in FIGS. 1-8, 12, 13, 15 and 16 , in one or more examples, the packaging container 102 includes a third one of the brace-receiving apertures 192, also referred to herein as a third brace-receiving aperture 180, formed through each one of the second opposed pair of sidewalls 108 to receive and facilitate connection of the third brace 176. As illustrated in FIGS. 1-8, 12, 13, 15 and 16 , in one or more examples, the packaging container 102 includes a fourth one of the brace-receiving apertures 192, also referred to herein as a fourth brace-receiving aperture 182, formed through each one of the second opposed pair of sidewalls 108 to receive and facilitate connection of the fourth brace 178.

In other examples, the packaging container 102 may include any number of brace-receiving apertures 192. It can be appreciated that the arrangement and number of the brace-receiving apertures 192 may depend on the dimensions and shape of the packaging container 102, the arrangement and number of the braces 130, and the type, size, arrangement and/or number of the potted plants 200 loaded into the packaging container 102 and shipped using the packaging system 100.

Generally, each one of the plurality of brace-receiving apertures 192 used with a given packaging system 100 to receive an associated one of the braces 130 is the same. Therefore, throughout the present disclosure, reference to the brace-receiving apertures 192 may include two or more of the first brace-receiving aperture 114, the second brace-receiving aperture 116, the third brace-receiving aperture 180, the fourth brace-receiving aperture 182, and any additional brace-receiving apertures 192. Further reference to the brace-receiving aperture 192 may include any one of the first brace-receiving aperture 114, the second brace-receiving aperture 116, the third brace-receiving aperture 180, the fourth brace-receiving aperture 182, and any additional brace-receiving apertures 192.

As illustrated in FIGS. 1-8, 11 and 13 , in one or more examples, the packaging container 102 includes a brace-locking aperture 126 formed through each one of the opposed pair of the plurality of sidewalls 108. The brace-locking aperture 126 is an opening formed through an entirety of the sidewall 108 (i.e., extends between an exterior surface of the sidewall 108 and an interior surface of the sidewall 108). The brace-locking aperture 126 of the first one of the first opposed pair of the plurality of sidewalls 108 is configured to receive and engage the first connecting tab 164 of the brace 112 (e.g., one of the braces 130) to facilitate connection of the brace 112 to the first one of the first opposed pair of sidewalls 108. The brace-locking aperture 126 of the second one of the first opposed pair of the plurality of sidewall 108 is configured to receive the second connecting tab 166 of the brace 112 to facilitate connection of the brace 112 to the second one of the first opposed pair of sidewalls 108.

In the examples illustrated in FIGS. 1-8 , the packaging container 102 includes the brace-locking aperture 126 formed through the third sidewall 148 and the brace-locking aperture 126 formed the fourth sidewall 150 (e.g., first opposed pair of sidewalls 108) associated with the brace 112. In other examples, the packaging container 102 includes the brace-locking aperture 126 formed through the first sidewall 144 and the brace-locking aperture 126 formed through the second sidewall 146 (e.g., the second opposed pair of sidewalls 108) associated with the brace 112. Thus, it can be appreciated that packaging container 102 includes an opposed pair of brace-locking apertures 126 that is associated with the brace 112. Generally, the brace-locking apertures 126 of the opposed pair of sidewalls 108 are aligned along a transverse axis that passes through and that is perpendicular to each one of the opposed pair of sidewalls 108.

As illustrated in FIGS. 1-7 and 12-16 , in one or more examples, the packaging container 102 includes a plurality of brace-locking apertures 194, configured to receive and facilitate connection of the plurality of braces 130. The brace-locking aperture 126 is a first one of the plurality of brace-locking apertures 194 and, thus, may also be referred to as a first brace-locking aperture 126.

As illustrated in FIGS. 1-8, 12, 13, 15 and 16 , in one or more examples, the packaging container 102 includes a second one of the brace-locking apertures 194, also referred to herein as a second brace-locking aperture 128, formed through each one of the first opposed pair of sidewalls 108 to receive and facilitate connection of the second brace 156. As illustrated in FIG. 14 , in one or more examples, the second brace-locking aperture 128 is formed through each one of the second opposed pair of sidewalls 108 to receive and facilitate connection of the second brace 156.

As illustrated in FIGS. 1-8, 12, 13, 15 and 16 , in one or more examples, the packaging container 102 includes a third one of the brace-locking apertures 194, also referred to herein as a third brace-locking aperture 184, formed through each one of the second opposed pair of sidewalls 108 to receive and facilitate connection of the third brace 176. As illustrated in FIGS. 1-8, 12, 13, 15 and 16 , in one or more examples, the packaging container 102 includes a fourth one of the brace-locking apertures 194, also referred to herein as a fourth brace-locking aperture 186, formed through each one of the second opposed pair of sidewalls 108 to receive and facilitate connection of the fourth brace 178.

In other examples, the packaging container 102 may include any number of brace-locking apertures 194. It can be appreciated that the arrangement and number of the brace-locking apertures 194 may depend on the dimensions and shape of the packaging container 102, the arrangement and number of the braces 130, the number and arrangement of the brace-receiving apertures 192, and the type, size, arrangement and/or number of the potted plants 200 loaded into the packaging container 102 and shipped using the packaging system 100.

Generally, each one of the plurality of brace-locking apertures 194 used with a given packaging system 100 to connect an associated one of the braces 130 is the same. Therefore, throughout the present disclosure, reference to the brace-locking apertures 194 may include two or more of the first brace-locking aperture 126, the second brace-locking aperture 128, the third brace-locking aperture 184, the fourth brace-locking aperture 186, and any additional brace-locking apertures 194. Further reference to the brace-locking aperture 194 may include any one of the first brace-locking aperture 126, the second brace-locking aperture 128, the third brace-locking aperture 184, the fourth brace-locking aperture 186, and any additional brace-locking apertures 194.

As illustrated in FIGS. 1 and 2 , in one or more examples, the brace 130 includes a first extension portion 160 that extends between the retainer portion 158 and the first connecting tab 164. The brace 130 also includes a second extension portion 162 that extends between the retainer portion 158 and the second connecting tab 166.

In one or more examples, the first extension portion 160 enables a first end portion of the brace 130 to pass through the brace-receiving aperture 192 and the brace-locking aperture 194 of the first one of the opposed pair of sidewalls 108 to facilitate insertion of the brace 130 within the internal volume 110 of the packaging container 102 and connection of the brace 130 to the first one of the opposed pair of sidewalls 108. The second extension portion 162 enables a second end portion of the brace 130 to pass through the brace-receiving aperture 192 and the brace-locking aperture 194 of the second one of the opposed pair of sidewalls 108 to facilitate insertion of the brace 130 within the internal volume 110 of the packaging container 102 and connection of the brace 130 to the second one of the opposed pair of sidewalls 108.

FIG. 9 schematically illustrates an example of a connection interface between an end portion of the brace 130 and one of the sidewalls 108. The example shown in FIG. 9 illustrates and describes the connection interface between the first end portion of the brace 130, which includes the first extension portion 160 and the first connecting tab 164, and the first one of the opposed pair of sidewalls 108. However, the example illustrated and described with respect to FIG. 9 equally represents the connection interface between the second end portion of the brace 130, which includes the second extension portion 162 and second connecting tab 166, and the second one of the opposed pair of sidewalls 108.

As illustrated in FIG. 9 , in one or more examples, the first end portion of the brace 130 (e.g., the first extension portion 160 and the first connecting tab 164) extends though the brace-receiving aperture 192 of the first one of the opposed pair of the sidewalls 108. The retainer portion 158 of the brace 130 is located within the internal volume 110, extends between the opposed pair of the sidewalls 108, and engages the pot 204 of at least one potted plant 200. The extension portion 160 of the brace 130 is located outside of the packaging container 102. The extension portion 160 is folded (e.g., perpendicularly) relative to the retainer portion 158 such that the extension portion 160 extends along and is parallel to the first one of the opposed pair of the sidewalls 108. The first connecting tab 164 is folded (e.g., perpendicularly) relative to the first extension portion 160 such that the first connecting tab 164 extends through the brace-locking aperture 194. This connection interface connects the first end portion of the brace 130 to the first one of the opposed pair of sidewalls 108. A substantially similar connection interface connects the opposing second end portion of the brace 130 to the second one of the opposed pair of sidewalls 108.

As illustrated in FIGS. 1 and 2 , in one or more examples, the brace 130 includes a first locking head 122 located at the first connecting tab 164. The first locking head 122 is configured (e.g., shaped) to engage the first one of the opposed pair of sidewalls 108 to lock. The brace 130 also includes a second locking head 124 located at the second connecting tab 166. The second locking head 124 is configured (e.g., shaped) to engage the second one of the opposed pair of sidewalls 108.

As illustrated in FIG. 9 , in one or more examples, the first connecting tab 164 extends through an entirety of the brace-locking aperture 194 such that the first locking head 122 is located within the internal volume 110 of the packaging container 102. The first one of the opposed pair of sidewalls 108 is captured and secured between the first connecting tab 164 and the first locking head 122. This connection interface secures (e.g., locks) the first end portion of the brace 130 to the first one of the opposed pair of sidewalls 108. A substantially similar connection interface secures (e.g., locks) the opposing second end portion of the brace 130 to the second one of the opposed pair of sidewalls 108.

In one or more examples, the brace-locking aperture 126 of the first one of the opposed pair of sidewalls 108 is configured to receive the first connecting tab 164 such that the first locking head 122 engages the first one of the opposed pair of sidewalls 108 from inside of the packaging container 102 to lock the first connecting tab 164 within the brace-locking aperture 126. The brace-locking aperture 126 of the second one of the opposed pair of sidewalls 108 is configured to receive the second connecting tab 166 such that the second locking head 124 engages the second one of the opposed pair of sidewalls 108 from inside the packaging container 102 to lock the second connecting tab 166 within the brace-locking aperture 126.

Each one of the first locking head 122 and the second locking head 124 may have any suitable size and shape that enables passage of the first locking head 122 and the second locking head 124 through an associated brace-locking aperture 194 in one direction (e.g., into the internal volume 110 of the packaging container 102) but impedes passage of the first locking head 122 and the second locking head 124 through the associated brace-locking aperture 194 in the opposite direction (e.g., out from the internal volume 110 of the packaging container 102). In one or more examples, each one of the first locking head 122 and the second locking head 124 may have a truncated arrowhead shape.

In one or more examples, the brace 130 has a brace width (e.g., width dimension) in a direction perpendicular to a longitudinal (e.g., lengthwise) axis of the brace 130. The brace-receiving aperture 192 has a receiving-aperture width (e.g., width dimension) that is slightly larger than the brace width to enable the brace 130 to pass through the brace-receiving aperture 192. In one or more examples, the brace width of the brace 130 and the receiving-aperture width of the brace-receiving aperture 192 are suitably sized such that the brace 130 is held within the brace-receiving aperture 192 by an interference fit.

In one or more examples, a portion of each one of the first connecting tab 164 and the second connecting tab 166 of the brace 130 has a second brace width. The second brace width is less than the brace width of the remaining portions of the brace 130. In one or more examples, the second brace width of the first connecting tab 164 defines a base of the first locking head 122. The second brace width of the second connecting tab 166 defines a base of the second locking head 124. The brace-locking aperture 194 has a locking-aperture width (e.g., width dimension) that is slightly larger than the second brace width to enable each one of the first locking head 122 and the second locking head 124 of the brace 130 to pass through an associated brace-locking aperture 194.

In one or more examples, the first one of the opposed pair of sidewalls 108 is secured between the first connecting tab 164 and the first locking head 122 (as illustrated in FIG. 9 ) and the second one of the opposed pair of sidewalls 108 is secured between the second connecting tab 166 and the second locking head 124. In one or more examples, the second brace width of each one of the first connecting tab 164 and the second connecting tab 166 and the locking-aperture width of the brace-receiving aperture 192 are suitably sized such that the first connecting tab 164 and the second connecting tab 166 are held within the associated brace-locking aperture 194 by an interference fit.

As illustrated in FIGS. 1, 2 and 10-17 , in one or more examples, the brace 130 is substantially planar. In one or more examples, each one of the brace-receiving apertures 192 and the brace-locking aperture 194 is a slot that has a generally rectangular shape. The brace 130 is an elongated strip of material that has a generally rectangular cross-sectional shape, viewed along its longitudinal axis. In these examples, the brace 130 may also be referred to as a retaining strap. In one or more examples, the brace-receiving aperture 192 and the brace-locking aperture 194 are spaced apart and approximately parallel to each other.

In other examples, the brace 130 may have any other suitable cross-sectional shape. The brace-receiving aperture 192 and the brace-locking aperture 194 may have any other suitable shape configured to receive associated portions of the brace 130. It can be appreciated that the shapes of the brace 130 and the associated brace-receiving aperture 192 and brace-locking aperture 194 may depend on the material and construction of the brace 130.

In other examples, the packaging system 100 may have various other configurations to facilitate connection of the brace 130 to the packaging container 102. In one or more examples, in addition to or as an alternative to use of the first locking head 122 and the second locking head 124, opposing end portions of the brace 130 (e.g., first extension portion 160 and second extension portion 162) may be sealed (e.g., taped or adhesively bonded) or mechanically coupled (e.g., stapled) to an associated sidewall 108.

In other examples, the packaging container 102 and the brace 130 may be suitably configured such that the first locking head 122 engages the first one of the opposed pair of sidewalls 108 within the corresponding brace-receiving aperture 192 and the second locking head 124 engages the second one of the opposed pair of sidewalls 108 within the corresponding brace-receiving aperture 192. In such examples, the first connecting tab 164 and the second connecting tab 166 may be connected directly to and extend from the retainer portion 158 (e.g., the brace 130 does not include the first extension portion 160 and the second extension portion 162.)

In one or more examples, the brace-receiving aperture 114 of the first one of the opposed pair of sidewalls 108 is configured to receive the first connecting tab 164 such that the first locking head 122 engages the first one of the opposed pair of sidewalls 108 from outside of the packaging container 102 to lock the first connecting tab 164 within the brace-receiving aperture 114. The brace-receiving aperture 114 of the second one of the opposed pair of sidewalls 108 is configured to receive the second connecting tab 166 such that the second locking head 124 engages the second one of the opposed pair of sidewalls 108 from outside the packaging container 102 to lock the second connecting tab 166 within the brace-receiving aperture 114.

As illustrated in FIGS. 3-8 , in one or more examples, the packaging container 102 also includes a carrying aperture 172 formed through each one of an opposed pair of the plurality of sidewalls 108. The carrying aperture 172 is configured to receive fingers to facilitate carrying or other manual manipulation of the packaging system 100 when in the loaded configuration.

In one or more examples, the packaging container 102 is made of cardboard or other suitable heavy-duty paper-based material. In one or more examples, the packaging container 102 is made of corrugated board, such as corrugated board that includes two liner sheets and an inner fluted corrugated material sandwiched between and coupled to the liner sheets.

In one or more examples, the brace 130 is made of cardboard or other suitable heavy-duty paper-based material. In one or more examples, the brace 130 is made of corrugated board. Use of corrugated board advantageously provides beneficial durability other mechanical attributed, such as rigidity and foldability, to the brace 130. In one or more examples, the brace 130 is made of fabric or other suitable textile material. In one or more examples, the brace 130 is made of plastic or other suitably polymeric material.

In one or more examples, at least one surface of the brace 130 is coated with a waterproof coating. For example, at least a portion of the surface of the brace 130 that faces and contacts the potted plant 200 may be coated with the waterproof coating. In one or more examples, at least one surface of the packaging container 102 is coated with the waterproof coating. For example, at an interior surface of the lower wall 104 may be coated with the waterproof coating. The waterproof coating protects the brace 130 and the packaging container 102 from damage due to exposure to water from the potted plant 200. Additionally, the waterproof coating prevents the brace 130 and the packaging container 102 from wicking moisture away from the potted plant 200. The waterproof coating may be any suitable coating material, such as a water-based coating, a polymer-based coating, and the like.

Referring now to FIGS. 18-22 , in one or more examples, the packaging system 100 (e.g., each one of the packaging container 102 and the brace 130) may be constructed from or otherwise erected using a corresponding one of a plurality of generally planar blanks. In one or more examples, the blank is formed from a die-cut piece of corrugated sheet material, such as corrugated board. Each one of the blanks may have a generally rectangular shape having a length that is somewhat greater than its width. Generally, the blank is appropriately creased, crushed, or scored to form a plurality of preformed weaknesses that transform the blank into a plurality of separate but integral panels. The blank may be folded about such lines of preformed weakness to erect the packaging system 100. Accordingly, throughout the present disclosure, such lines of preformed weakness may be referred to herein as fold lines of the blank.

FIG. 18 schematically illustrates an example of a brace blank 300 used to construct the brace 130. FIG. 19 schematically illustrates an example of a tray blank 400 used to construct the tray 136 of the packaging container 102. FIGS. 20 and 21 schematically illustrate examples of a carton blank 500 used to construct the carton 138 of the packaging container 102. FIG. 22 schematically illustrates an example of a container blank 600 used to construct the packaging container 102. For clarity, it should be appreciated that one surface, projecting towards the viewer, is shown in FIGS. 18-22 . For example, the exposed surface of the brace blank 300 becomes an upper surface of the brace 130, the exposed surface of the tray blank 400 becomes the interior surface of the tray 136, the exposed surface of the carton blank 500 becomes the interior surface of the carton 138, and the exposed surface of the container blank 600 becomes the interior surface of the packaging container 102. The various panels and portions of panels exposed in FIGS. 18-22 have a corresponding undersurface that is not seen until folding occurs.

Referring to FIG. 18 , in one or more examples, the brace blank 300 includes a central panel 302 that forms the retainer portion 158 of the brace 130. The brace blank 300 includes a first extension panel 304 that forms the first extension portion 160 of the brace 130. The brace blank 300 includes a second extension panel 306, opposite the first extension panel 304, that forms the second extension portion 162 of the brace 130. The brace blank 300 includes a first connecting panel 316 that forms the first connecting tab 164 of the brace 130. The brace blank 300 includes a second connecting panel 318, opposite the first connecting panel 316, that forms the second connecting tab 166 of the brace 130.

In one or more examples, the central panel 302 is integral with the first extension panel 304 and with the second extension panel 306. A first fold line 308 extends the width of the brace blank 300 between a first edge 312 and an opposing second edge 314 and separates first extension panel 304 from the central panel 302. The first extension panel 304 is hingedly movable (e.g., foldable) about the first fold line 308 relative to the central panel 302 such that it can move from the orientation shown in a flat configuration (FIGS. 1, 2, and 18 ) to the orientation shown in a constructed configuration (FIGS. 2-9 ). A second fold line 310 extends the width of the brace blank 300 between the first edge 312 and the second edge 314 and separates second extension panel 306 from the central panel 302. The second extension panel 306 is hingedly movable (e.g., foldable) about the second fold line 310 relative to the central panel 302 such that is can move from the orientation shown in the flat configuration (FIGS. 1, 2, and 18 ) to the orientation shown in the constructed configuration (FIGS. 2-9 ).

In one or more examples, the first connecting panel 316 is integral with the first extension panel 304. A third fold line 320 extends the width of the brace blank 300 between the first edge 312 and the second edge 314 and separates first connecting panel 316 from the first extension panel 304. The first connecting panel 316 is hingedly movable (e.g., foldable) about the third fold line 320 relative to the first extension panel 304 such that it can move from the orientation shown in the flat configuration (FIGS. 1, 2, and 18 ) to the orientation shown in the constructed configuration (FIGS. 2-9 ). The second connecting panel 318 is integral with the second extension panel 306. A fourth fold line 322 extends the width of the brace blank 300 between the strap first edge 312 and the strap second edge 314 and separates second connecting panel 318 from the second extension panel 306. The second connecting panel 318 is hingedly movable (e.g., foldable) about the fourth fold line 322 relative to the second extension panel 306 such that it can move from the orientation shown in the flat configuration (FIGS. 1, 2, and 18 ) to the orientation shown in the constructed configuration (FIGS. 2-9 ).

In one or more examples, the central panel 302 is bounded by the first edge 312, the second edge 314, the first fold line 308, and the second fold line 310. The first extension panel 304 is bounded by the first edge 312, the second edge 314, the first fold line 308 and the third fold line 320. The second extension panel 306 is bounded by the first edge 312, the second edge 314, the second fold line 310 and the fourth fold line 322. The first connecting panel 316 is bounded by the third fold line 320 and a first end edge 326 of the brace blank 300. The second connecting panel 318 is bounded by the fourth fold line 322 and a second end edge 328 of the brace blank 300.

In one or more examples, the first connecting panel 316 includes a notch 324, or other recess, formed (e.g., cut) in the brace blank 300 along the first edge 312 and the second edge 314. The opposed pair of notches 324 of the first connecting panel 316 define the second brace width of the brace 130 and define the base of the first locking head 122 of the brace 130. The second connecting panel 318 includes the notch 324, or other recess, formed in the brace blank 300 along the first edge 312 and the second edge 314. The opposed pair of notches 324 of the second connecting panel 318 define the second brace width of the brace 130 and define the base of the second locking head 124 of the brace 130. Generally, the notch 324 has a suitable size and shape configured to receive a portion of the sidewall 108 along a perimeter of the brace-locking aperture 194 to lock the brace 130 to the sidewall 108 when the packaging system 100 is in the loaded configuration (FIGS. 3-17 ).

Referring to FIG. 19 , in one or more examples, the tray blank 400 includes a central bottom panel 402 that forms the tray bottom 168 of the tray 136. The tray blank 400 includes a first lip panel 404 that forms a first one of the tray lips 170 of the tray 136. The tray blank 400 includes a second lip panel 406 that forms a second one of the tray lips 170 of the tray 136. The tray blank 400 includes a third lip panel 408 that forms a third one of the tray lips 170 of the tray 136. The tray blank 400 includes a fourth lip panel 410 that forms a fourth one of the tray lips 170 of the tray 136.

The bottom panel 402 is integral with the first lip panel 404, the second lip panel 406, the third lip panel 408, and the fourth lip panel 410. A first fold line 450 separates the first lip panel 404 from the bottom panel 402. The first lip panel 404 is hingedly movable (e.g., foldable) about the first fold line 450 relative to the bottom panel 402 such that it can move from the orientation shown in a flat configuration (FIG. 19 ) to the orientation shown in a constructed configuration (FIGS. 1, 3, 5 and 7 ). A second fold line 448 separates the second lip panel 406 from the bottom panel 402. The second lip panel 406 is hingedly movable (e.g., foldable) about the second fold line 448 relative to the bottom panel 402 such that it can move from the orientation shown in the flat configuration (FIG. 19 ) to the orientation shown in the constructed configuration (FIGS. 1, 3, 5 and 7 ). A third fold line 424 separates the third lip panel 408 from the bottom panel 402. The third lip panel 408 is hingedly movable (e.g., foldable) about the third fold line 424 relative to the bottom panel 402 such that it can move from the orientation shown in the flat configuration (FIG. 19 ) to the orientation shown in the constructed configuration (FIGS. 1, 3, 5 and 7 ). A fourth fold line 426 separates the fourth lip panel 410 from the bottom panel 402. The fourth lip panel 410 is hingedly movable (e.g., foldable) about the fourth fold line 426 relative to the bottom panel 402 such that it can move from the orientation shown in the flat configuration (FIG. 19 ) to the orientation shown in the constructed configuration (FIGS. 1, 3, 5 and 7 ).

In one or more examples, the first fold line 450, the second fold line 448, the third fold line 424, and the fourth fold line 426 define the plurality of lower corners of the packaging container 102.

In one or more examples, the tray blank 400 includes a first lip flap 416 that is integral with the first lip panel 404 and a second lip flap 418 that is integral with the first lip panel 404, opposite the first lip flap 416. The tray blank 400 includes a third lip flap 420 that is integral with the second lip panel 406 and a fourth lip flap 422 that is integral with the second lip panel 406, opposite the third lip flap 420. The tray blank 400 includes a fifth lip flap 412 that is integral with the third lip panel 408. The tray blank 400 includes a sixth lip flap 414 that is integral with the fourth lip panel 410.

In one or more examples, a fifth fold line 436 separates the first lip flap 416 from the first lip panel 404. The fifth lip flap 412 is hingedly movable (e.g., foldable) about the fifth fold line 436 relative to the first lip panel 404 such that it can move from the orientation shown in the flat configuration (FIG. 19 ) to the orientation shown in the constructed configuration (FIGS. 1, 3, 5 and 7 ). A sixth fold line 438 separates the second lip flap 418 from the first lip panel 404. The second lip flap 418 is hingedly movable (e.g., foldable) about the sixth fold line 438 relative to the first lip panel 404 such that it can move from the orientation shown in the flat configuration (FIG. 19 ) to the orientation shown in the constructed configuration (FIGS. 1, 3, 5 and 7 ).

In one or more examples, a seventh fold line 440 separates the third lip flap 420 from the second lip panel 406. The third lip flap 420 is hingedly movable (e.g., foldable) about the seventh fold line 440 relative to the second lip panel 406 such that it can move from the orientation shown in the flat configuration (FIG. 19 ) to the orientation shown in the constructed configuration (FIGS. 1, 3, 5 and 7 ). An eighth fold line 442 separates the fourth lip flap 422 from the second lip panel 406. The fourth lip flap 422 is hingedly movable (e.g., foldable) about the eighth fold line 442 relative to the second lip panel 406 such that it can move from the orientation shown in the flat configuration (FIG. 19 ) to the orientation shown in the constructed configuration (FIGS. 1, 3, 5 and 7 ).

In one or more examples, a parallel pair of ninth fold lines 428 and 430 separates the fifth lip flap 412 from the third lip panel 408. The fifth lip flap 412 is hingedly movable (e.g., foldable) about the ninth fold lines 428 and 430 such that it can move from the orientation shown in the flat configuration (FIG. 19 ) to the orientation shown in the constructed configuration (FIGS. 1, 3, 5 and 7 ). A parallel pair of tenth fold lines 432 and 4334 separates the sixth lip flap 414 from the fourth lip panel 410. The sixth lip flap 414 is hingedly movable (e.g., foldable) about the tenth fold lines 432 and 434 such that it can move from the orientation shown in the flat configuration (FIG. 19 ) to the orientation shown in the constructed configuration (FIGS. 1, 3, 5 and 7 ).

In one or more examples, in the constructed configuration, the fifth lip flap 412 is oriented approximately parallel to the third lip panel 408 such that the third lip panel 408 and the fifth lip flap 412 form a double-walled structure for one of the plurality of tray lips 170. In the constructed configuration, the sixth lip flap 414 is oriented approximately parallel to the fourth lip panel 410 such that the fourth lip panel 410 and the sixth lip flap 414 form a double-walled structure for one of the plurality of tray lips 170.

In one or more examples, in the constructed configuration, the first lip flap 416 and the third lip flap 420 are oriented approximately parallel to and are located between the third lip panel 408 and the fifth lip flap 412. In the constructed configuration, the second lip flap 418 and the fourth lip flap 422 are oriented approximately parallel to and are located between the fourth lip panel 410 and the sixth lip flap 414.

In one or more examples, the fifth lip flap 412 includes at least one flap catch 444 located along an edge opposite the ninth fold lines 428 and 430. The sixth lip flap 414 includes at least one flap catch 444 located along an edge opposite the tenth fold lines 432 and 434. The bottom panel 402 includes at least one bottom catch 446 located along the third fold line 424 and at least one bottom catch 446 located along the fourth fold line 426. In the constructed configuration, the flap catches 444 are configured to engage the bottom catches 446 to connect and secure the fifth lip flap 412 and the sixth lip flap 414 to the bottom panel 402.

The configuration described above enables the first lip panel 404, the second lip panel 406, the third lip panel 408, and the fourth lip panel 410 to be secured together and secured to the bottom panel 402 to form the plurality of tray lips 170.

Referring to FIGS. 20 and 21 , in one or more examples, the carton blank 500 includes a first sidewall panel 502 that forms the first sidewall 144 of the carton 138 (e.g., of the packaging container 102). The carton blank 500 includes a second sidewall panel 504 that forms the second sidewall 146 of the carton 138 (e.g., of the packaging container 102). The carton blank 500 includes a third sidewall panel 506 that forms the third sidewall 148 of the carton 138 (e.g., of the packaging container 102). The carton blank 500 includes a fourth sidewall panel 508 that forms the fourth sidewall 150 of the carton 138 (e.g., of the packaging container 102). The carton blank 500 includes a first upper wall panel 510, a second upper wall panel 512, a third upper wall panel 514, and a fourth upper wall panel 516 that, in combination, form the upper wall 106 of the carton 138 (e.g., of the packaging container 102).

In one or more examples, the first sidewall panel 502 is integral with the third sidewall panel 506. The first sidewall panel 502 is integral with the fourth sidewall panel 508, opposite the third sidewall panel 506. The second sidewall panel 504 is integral with the third sidewall panel 506, opposite the first sidewall panel 502. A first fold line 518 separates the first sidewall panel 502 from the fourth sidewall panel 508. The first sidewall panel 502 and the fourth sidewall panel 508 are hingedly movable (e.g., foldable) about the first fold line 518 relative to each other such that they can move from the orientation shown in a flat configuration (FIGS. 20 and 21 ) to the orientation shown in the constructed configuration (FIGS. 1, 3, 5 and 7 ). A second fold line 520 separates the first sidewall panel 502 from the third sidewall panel 506. The first sidewall panel 502 and the third sidewall panel 506 are hingedly movable (e.g., foldable) about the second fold line 520 relative to each other such that they can move from the orientation shown in the flat configuration (FIGS. 20 and 21 ) to the orientation shown in the constructed configuration (FIGS. 1, 3, 5 and 7 ). A third fold line 522 separates the third sidewall panel 506 from the second sidewall panel 504. The second sidewall panel 504 and the third sidewall panel 506 are hingedly movable (e.g., foldable) about the third fold line 522 relative to each other such that they can move from the orientation shown in a flat configuration (FIGS. 20 and 21 ) to the orientation shown in the constructed configuration (FIGS. 1, 3, 5 and 7 ).

In one or more examples, the first upper wall panel 510 is integral with the first sidewall panel 502. A fourth fold line 524 separates the first sidewall panel 502 from the first upper wall panel 510. The first upper wall panel 510 is hingedly movable (e.g., foldable) about the fourth fold line 524 relative to the first sidewall panel 502 such that is can move from the orientation shown in a flat configuration (FIGS. 20 and 21 ) to the orientation shown in the constructed configuration (FIGS. 1, 3, 5 and 7 ). The second upper wall panel 512 is integral with the second sidewall panel 504. A fifth fold line 526 separates the second sidewall panel 504 from the second upper wall panel 512. The second upper wall panel 512 is hingedly movable (e.g., foldable) about the fifth fold line 526 relative to the second sidewall panel 504 such that is can move from the orientation shown in the flat configuration (FIGS. 20 and 21 ) to the orientation shown in the constructed configuration (FIGS. 1, 3, 5 and 7 ). The third upper wall panel 514 is integral with the third sidewall panel 506. A sixth fold line 528 separates the third sidewall panel 506 from the third upper wall panel 514. The third upper wall panel 514 is hingedly movable (e.g., foldable) about the sixth fold line 528 relative to the third sidewall panel 506 such that is can move from the orientation shown in the flat configuration (FIGS. 20 and 21 ) to the orientation shown in the constructed configuration (FIGS. 1, 3, 5 and 7 ). The fourth upper wall panel 516 is integral with the fourth sidewall panel 508. A seventh fold line 530 separates the fourth sidewall panel 508 from the fourth upper wall panel 516. The fourth upper wall panel 516 is hingedly movable (e.g., foldable) about the seventh fold line 530 relative to the fourth sidewall panel 508 such that is can move from the orientation shown in the flat configuration (FIGS. 20 and 21 ) to the orientation shown in the constructed configuration (FIGS. 1, 3, 5 and 7 ).

In one or more examples, the carton blank 500 includes a sealing flap 532. The sealing flap 532 is integral with the fourth sidewall panel 508. An eighth fold line 534 separates the sealing flap 532 from the fourth sidewall panel 508. The sealing flap 532 is hingedly movable (e.g., foldable) about the eighth fold line 534 relative to the fourth sidewall panel 508 such that is can move from the orientation shown in the flat configuration (FIGS. 20 and 21 ) to the orientation shown in the constructed configuration (FIGS. 1, 3, 5 and 7 ). In the constructed configuration, the sealing flap 532 is sealed or is otherwise secured (e.g., via tape, adhesive bonding, and the like) to the second sidewall panel 504.

In one or more examples, the first fold line 518, the second fold line 520, the third fold line 522, and the eighth fold line 534 define the plurality of side corners 134 of the carton 138 (e.g., the packaging container 102). The fourth fold line 524, the fifth fold line 526, the sixth fold line 528, and the seventh fold line 530 define the plurality of upper corners 152 of the carton 138 (e.g., the packaging container 102).

In one or more examples, the brace-receiving aperture 192 is formed in at least two of the first sidewall panel 502, the second sidewall panel 504, the third sidewall panel 506, and the fourth sidewall panel 508. As illustrated in FIG. 20 , in one or more examples, the brace-receiving aperture 192 is formed in each one of the third sidewall panel 506 and the fourth sidewall panel 508 such that, in the loaded configuration, the brace 130 extends between and is coupled to the long front sidewall and the rear sidewall of the packaging container 102. As illustrated in FIG. 21 , in one or more examples, the brace-receiving aperture 192 is formed in each one of the first sidewall panel 502 and the second sidewall panel 504 such that, in the loaded configuration, the brace 130 extends between and is coupled to the short right sidewall and the left sidewall of the packaging container 102.

In one or more examples, the brace-locking aperture 194 is formed in at least two of the first sidewall panel 502, the second sidewall panel 504, the third sidewall panel 506, and the fourth sidewall panel 508. In one or more examples, the brace-locking aperture 194 is associated with and is formed in the same sidewall panels as the brace-receiving aperture 192.

In one or more examples, the brace-receiving aperture 192 and the brace-locking aperture 194 are cut out during formation of the carton blank 500. In one or more examples, the carton blank 500 is selectively cut during formation to form a receiving-aperture punch-out 536 and a locking-aperture punch-out 538. In one or more examples, a receiving-aperture perforation 540 and a locking-aperture perforation 542 are formed through the associated sidewall panel 502, 504, 506, and 508. The receiving-aperture perforation 540 defines the receiving-aperture punch-out 536 and the locking-aperture perforation 542 defines the locking-aperture punch-out 538. Thus, each one of the receiving-aperture punch-out 536 and the locking-aperture punch-out 538 can be pushed inwardly or outwardly to separate the receiving-aperture punch-out 536 and the locking-aperture punch-out 538 from the associated sidewall panel 502, 504, 506, and 508 and form the corresponding brace-receiving aperture 192 and brace-locking aperture 194.

Referring to FIG. 20 , in one or more examples, the push-in panel 132 is formed in at two of the sidewall panels 502, 504, 506, and 508. In one or more examples, the push-in panel 132 is formed during formation of the carton blank 500. In one or more examples, the carton blank 500 is selectively creased and cut during formation to form the push-in panel 132.

In one or more examples, the push-in panel 132 is partially defined by a parallel pair of push-in panel perforations 550 and 552 formed through the associated sidewall panel 502, 504, 506, and 508 and the sealing flap 532. The push-in panel 132 is partially defined by a parallel pair of outer push-in panel fold lines 556 and 558. The push-in panel 132 also has a central push-in panel fold line 554 that is parallel to and located between the pair of outer push-in panel fold lines 556 and 558. The central push-in panel fold line 554 separates the first portion 188 and the second portion 190 (FIGS. 10, 16 and 17 ), which are integral with each other.

In one or more examples, the push-in panel 132 is integral with the associated sidewall panels 502, 504, 506, and 508 and the associated sealing flap 532. The push-in panel 132 is separated from the respective sidewall panel 502, 504, 506, and 508 and the respective sealing flap 532 along the pair of outer push-in panel fold lines 556 and 558. The push-in panel 132 is severed from the respective sidewall panel 502, 504, 506, and 508 and the respective sealing flap 532 along the pair of push-in panel perforations 550 and 552. The push-in panel 132 is hingedly movable (e.g., foldable) about the pair of outer push-in panel fold lines 556 and 558 relative to the respective sidewall panel 502, 504, 506, and 508 and the respective sealing flap 532 and is hingedly movable (e.g., foldable) about the central push-in panel fold line 554 such that it can move from the orientation shown in a flat configuration (FIGS. 20 and 21 ) to the orientation shown in the constructed configuration (FIGS. 1-4, 10, 11, 16 and 17 ).

In one or more examples, the pair of outer push-in panel fold lines 556 and 558 are approximately parallel with a respective of the first fold line 518, the second fold line 520, the third fold line 522, and the eighth fold line 534. The central push-in panel fold line 554 is approximately collinear with a respective one of the first fold line 518, the second fold line 520, the third fold line 522, and the eighth fold line 534. The pair of push-in panel perforations 550 and 552 are approximately perpendicular to a respective one of the first fold line 518, the second fold line 520, the third fold line 522, and the eighth fold line 534.

In one or more examples, the carrying aperture 172 is cut out during formation of the carton blank 500. In one or more examples, the carton blank 500 is selectively cut and creased during formation to form a carrying aperture flap 544. In one or more examples, a carrying aperture perforation 546 is formed through the associated sidewall panel 502, 504, 506, and 508. The carrying aperture perforation 546 defines the carrying aperture flap 544. A carrying aperture fold line 548 separates the carrying aperture flap 544 from the associated sidewall panel 502, 504, 506, and 508. The carrying aperture flap 544 is hingedly movable (e.g., foldable) along the carrying aperture fold line 548 relative to the associated sidewall panel 502, 504, 506, and 508. Thus, the carrying aperture flap 544 can be pushed inwardly to partially sever the carrying aperture flap 544 from the associated sidewall panel 502, 504, 506, and 508 and form the carrying aperture 172.

Referring to FIG. 22 , in one or more examples, the container blank 600 includes a first sidewall panel 602 that forms the first sidewall 144 of the packaging container 102. The container blank 600 includes a second sidewall panel 604 that forms the second sidewall 146 of the packaging container 102. The container blank 600 includes a third sidewall panel 606 that forms the third sidewall 148 of the packaging container 102. The container blank 600 includes a fourth sidewall panel 608 that forms the fourth sidewall 150 of the packaging container 102. The container blank 600 includes a first upper wall panel 610, a second upper wall panel 612, a third upper wall panel 614, and a fourth upper wall panel 616 that, in combination, form the upper wall 106 of the packaging container 102. The container blank 600 includes a first lower wall panel 618, a second lower wall panel 620, a third lower wall panel 622, and a fourth lower wall panel 624 that, in combination, form the lower wall 104 of the packaging container 102.

In one or more examples, the first sidewall panel 602 is integral with the third sidewall panel 606. The first sidewall panel 602 is integral with the fourth sidewall panel 608, opposite the third sidewall panel 606. The second sidewall panel 604 is integral with the third sidewall panel 606, opposite the first sidewall panel 602. A first fold line 626 separates the first sidewall panel 602 from the fourth sidewall panel 608. The first sidewall panel 602 and the fourth sidewall panel 608 are hingedly movable (e.g., foldable) about the first fold line 626 relative to each other such that they can move from the orientation shown in a flat configuration (FIG. 22 ) to the orientation shown in the constructed configuration (FIGS. 2, 4, 6 and 8 ). A second fold line 628 separates the first sidewall panel 602 from the third sidewall panel 606. The first sidewall panel 602 and the third sidewall panel 606 are hingedly movable (e.g., foldable) about the second fold line 628 relative to each other such that they can move from the orientation shown in the flat configuration (FIG. 22 ) to the orientation shown in the constructed configuration (FIGS. 2, 4, 6 and 8 ). A third fold line 630 separates the third sidewall panel 606 from the second sidewall panel 604. The second sidewall panel 604 and the third sidewall panel 606 are hingedly movable (e.g., foldable) about the third fold line 630 relative to each other such that they can move from the orientation shown in a flat configuration (FIG. 22 ) to the orientation shown in the constructed configuration (FIGS. 2, 4, 6 and 8 ).

In one or more examples, the first upper wall panel 610 is integral with the first sidewall panel 602. A fourth fold line 632 separates the first sidewall panel 602 from the first upper wall panel 610. The first upper wall panel 610 is hingedly movable (e.g., foldable) about the fourth fold line 632 relative to the first sidewall panel 602 such that is can move from the orientation shown in a flat configuration (FIG. 22 ) to the orientation shown in the constructed configuration (FIGS. 2, 4, 6 and 8 ). The second upper wall panel 612 is integral with the second sidewall panel 604. A fifth fold line 634 separates the second sidewall panel 604 from the second upper wall panel 612. The second upper wall panel 612 is hingedly movable (e.g., foldable) about the fifth fold line 634 relative to the second sidewall panel 604 such that is can move from the orientation shown in the flat configuration (FIG. 22 ) to the orientation shown in the constructed configuration (FIGS. 2, 4, 6 and 8 ). The third upper wall panel 614 is integral with the third sidewall panel 606. A sixth fold line 636 separates the third sidewall panel 606 from the third upper wall panel 614. The third upper wall panel 614 is hingedly movable (e.g., foldable) about the sixth fold line 636 relative to the third sidewall panel 606 such that is can move from the orientation shown in the flat configuration (FIG. 22 ) to the orientation shown in the constructed configuration (FIGS. 2, 4, 6 and 8 ). The fourth upper wall panel 616 is integral with the fourth sidewall panel 608. A seventh fold line 638 separates the fourth sidewall panel 508 from the fourth upper wall panel 616. The fourth upper wall panel 616 is hingedly movable (e.g., foldable) about the seventh fold line 638 relative to the fourth sidewall panel 608 such that is can move from the orientation shown in the flat configuration (FIG. 22 ) to the orientation shown in the constructed configuration (FIGS. 2, 4, 6 and 8 ).

In one or more examples, the first lower wall panel 618 is integral with the first sidewall panel 602. An eighth fold line 640 separates the first sidewall panel 602 from the first lower wall panel 618. The first lower wall panel 618 is hingedly movable (e.g., foldable) about the eighth fold line 640 relative to the first sidewall panel 602 such that is can move from the orientation shown in the flat configuration (FIG. 22 ) to the orientation shown in the constructed configuration (FIGS. 2, 4, 6 and 8 ). The second lower wall panel 620 is integral with the second sidewall panel 604. A ninth fold line 642 separates the second sidewall panel 604 from the second lower wall panel 620. The second lower wall panel 620 is hingedly movable (e.g., foldable) about the ninth fold line 642 relative to the second sidewall panel 604 such that is can move from the orientation shown in the flat configuration (FIG. 22 ) to the orientation shown in the constructed configuration (FIGS. 2, 4, 6 and 8 ). The third lower wall panel 622 is integral with the third sidewall panel 606. A tenth fold line 644 separates the third sidewall panel 606 from the third lower wall panel 622. The third lower wall panel 622 is hingedly movable (e.g., foldable) about the tenth fold line 644 relative to the third sidewall panel 606 such that is can move from the orientation shown in the flat configuration (FIG. 22 ) to the orientation shown in the constructed configuration (FIGS. 2, 4, 6 and 8 ). The fourth lower wall panel 624 is integral with the fourth sidewall panel 608. An eleventh fold line 646 separates the fourth sidewall panel 608 from the fourth lower wall panel 624. The fourth lower wall panel 624 is hingedly movable (e.g., foldable) about the eleventh fold line 646 relative to the fourth sidewall panel 608 such that is can move from the orientation shown in the flat configuration (FIG. 22 ) to the orientation shown in the constructed configuration (FIGS. 2, 4, 6 and 8 ).

In one or more examples, the container blank 600 includes a sealing flap 648. The sealing flap 648 is integral with the fourth sidewall panel 608. A twelfth fold line 650 separates the sealing flap 648 from the fourth sidewall panel 608. The sealing flap 648 is hingedly movable (e.g., foldable) about the twelfth fold line 650 relative to the fourth sidewall panel 608 such that is can move from the orientation shown in the flat configuration (FIG. 20 ) to the orientation shown in the constructed configuration (FIGS. 2, 4, 6 and 8 ). In the constructed configuration, the sealing flap 648 is sealed or is otherwise secured (e.g., via tape, adhesive bonding, and the like) to the second sidewall panel 604.

In one or more examples, the first fold line 626, the second fold line 628, the third fold line 630, and the twelfth fold line 650 define the plurality of side corners 134 of the packaging container 102. The fourth fold line 632, the fifth fold line 634, the sixth fold line 636, and the seventh fold line 638 define the plurality of upper corners 152 of the packaging container 102. The eighth fold line 640, the ninth fold line 642, the tenth fold line 644, and the eleventh fold line 646 define the plurality of lower corners 154 of the packaging container 102.

In one or more examples, the brace-receiving aperture 192 is formed in at least two of the first sidewall panel 602, the second sidewall panel 604, the third sidewall panel 606, and the fourth sidewall panel 608. As illustrated in FIG. 22 , in one or more examples, the brace-receiving aperture 192 is formed in each one of the first sidewall panel 602 and the second sidewall panel 604 such that, in the loaded configuration, the brace 130 extends between and is coupled to the short right sidewall and the left sidewall of the packaging container 102. In one or more examples, the brace-receiving aperture 192 is formed in each one of the third sidewall panel 606 and the fourth sidewall panel 608 such that, in the loaded configuration, the brace 130 extends between and is coupled to the long front sidewall and the rear sidewall of the packaging container 102.

In one or more examples, the brace-locking aperture 194 is formed in at least two of the first sidewall panel 602, the second sidewall panel 604, the third sidewall panel 606, and the fourth sidewall panel 608. In one or more examples, the brace-locking aperture 194 is associated with and is formed in the same sidewall panels as the brace-receiving aperture 192.

In one or more examples, the brace-receiving aperture 192 and the brace-locking aperture 194 are cut out during formation of the container blank 600. In one or more examples, the container blank 600 is selectively cut during formation to form a receiving aperture punch-out 652 and a locking aperture punch-out 654. In one or more examples, a receiving aperture perforation 656 and a locking aperture perforation 658 are formed through the associated sidewall panel 602, 604, 606, and 608. The receiving aperture perforation 656 defines the receiving aperture punch-out 652 and the locking aperture perforation 658 defines the locking aperture punch-out 654. Thus, each one of the receiving aperture punch-out 652 and the locking aperture punch-out 654 can be pushed inwardly or outwardly to separate the receiving aperture punch-out 652 and the locking aperture punch-out 654 from the associated sidewall panel 602, 604, 606, and 608 and form the corresponding brace-receiving aperture 192 and brace-locking aperture 194.

While not explicitly illustrated, in one or more examples, the push-in panel 132 is formed in at two of the sidewall panels 602, 604, 606, and 608 and the sealing flap 648. In one or more examples, the push-in panel 132 is formed during formation of the container blank 600. In one or more examples, the container blank 600 is selectively creased and cut during formation to form the push-in panel 132 in substantially the same way as described above with respect to the carton blank 500 and illustrated in FIG. 20 .

In one or more examples, the tear-away portion 140 is formed during formation of the container blank 600. In one or more examples, the container blank 600 is selectively cut and creased during formation to form the tear-away portion 140 in at least one of the sidewall panels 602, 604, 606, and 608. As illustrated in FIG. 20 , the tear-away portion 140 is formed in the third sidewall panel 606 and the fourth sidewall panel 608 such that, in the loaded configuration, the tear-away portion 140 is located on the long front sidewall and the rear sidewall of the packaging container 102 for access within the internal volume 110.

In one or more examples, a tear-away perforation 668 is formed through the associated sidewall panel 602, 604, 606, and 608. The tear-away perforation 668 defines the tear-away portion 140 and enables the tear-away portion 140 to be severed from the remaining portion of the associated sidewall panel 602, 604, 606, and 608 along the tear-away perforation 668. The tear-away portion 140 is hingedly movable (e.g., foldable) along the associated fold line 640, 642, 644, and 646 (e.g., an associated lower wall fold line of the container blank 600) relative to the remaining portion of the associated sidewall panel 602, 604, 606, and 608. Thus, the tear-away portion 140 can be pulled outwardly to partially sever the tear-away portion 140 from the associated sidewall panel 602, 604, 606, and 608 and provide access to the internal volume 110 of the packaging container 102.

In other examples, the tear-away portion 140 may be formed by any other suitable method. For example, the tear-away portion 140 may be defined by zippering formed in the associated sidewall panel 602, 604, 606, and 608.

The tear-away perforation 668 may have any suitable configuration. Generally, in one or more examples, the tear-away perforation 668 extends between opposing ones of the fold lines 632 and 640, 634 and 642, 636 and 644, and 638 and 646 (e.g., an opposed lower wall fold line and upper wall fold line of the container blank 600). In one or more examples, the tear-away perforation 668 also extends between opposing ones of the fold lines 626 and 650, 626 and 628, 628 and 630, and 630 and a side edge of the second sidewall panel 604 (e.g., an opposed pair of sidewall fold lines of the container blank 600).

As illustrated in FIG. 20 , in one or more examples, the tear-away perforation 668 that forms the tear-away portion 140 of the fourth sidewall panel 608 has a first segment that extends from the eleventh fold line 646 to the twelfth fold line 650. The tear-away perforation 668 has a second segment that is connected to the first segment and that extends from the twelfth fold line 650 to the seventh fold line 638. The tear-away perforation 668 has a third segment that is connected to the second segment and that extends along (e.g., is approximately collinear with) the seventh fold line 638. The tear-away perforation 668 has a fourth segment that is connected to the third segment and that extends from the seventh fold line 638 to the first fold line 626. The tear-away perforation 668 has a fifth segment that is connected to the fourth segment and that extends from the first fold line 626 to the eleventh fold line 646. In one or more examples, the tear-away perforation 668 that forms the tear-away portion 140 of any other one of the first sidewall panel 602, the second sidewall panel 604, and the third sidewall panel 606 may be formed in substantially the same way as described above.

In one or more examples, the tear-away aperture 174 is cut out during formation of the container blank 600. In one or more examples, the container blank 600 is selectively cut and creased during formation to form a tear-away aperture flap 670. In one or more examples, a tear-away aperture perforation 672 is formed through the tear-away portion 140 of the associated sidewall panel 602, 604, 606, and 608. The tear-away aperture perforation 672 defines the tear-away aperture flap 670. The tear-away aperture flap 670 is hingedly movable (e.g., foldable) along a tear-away fold line 674 relative to the tear-away portion 140. Thus, the tear-away aperture flap 670 can be pushed inwardly to partially sever the tear-away aperture flap 670 from the tear-away portion 140 and enable the tear-away portion 140 to be pulled away from the remaining portion of the associated sidewall panel 602, 604, 606, and 608.

In one or more examples, the carrying aperture 172 is cut out during formation of the container blank 600. In one or more examples, the container blank 600 is selectively cut and creased during formation to form a carrying-aperture flap 660. In one or more examples, a carrying-aperture perforation 662 is formed through the associated sidewall panel 602, 604, 606, and 608. The carrying-aperture perforation 662 defines the carrying-aperture flap 660. A carrying-aperture fold line 664 separates the carrying-aperture flap 660 from the associated sidewall panel 602, 604, 606, and 608. The carrying-aperture flap 660 is hingedly movable (e.g., foldable) along the carrying-aperture fold line 664 relative to the associated sidewall panel 602, 604, 606, and 608. Thus, the carrying-aperture flap 660 can be pushed inwardly to partially sever the carrying-aperture flap 660 from the associated sidewall panel 602, 604, 606, and 608 and form the carrying aperture 172.

Referring now to FIGS. 26-47 , in one or more examples, the packaging container 102 includes, or takes the form of, the insert 196. The insert 196 includes the lower wall 104 and the opposed pair of sidewalls 108 (the first sidewall 144 and the second sidewall 146 opposite the first sidewall 144. In one or more examples, the first sidewall 144 and the second sidewall 146 are spaced apart and are parallel to each other. The first sidewall 144 and the second sidewall 146 interconnect the lower wall 104. The first sidewall 144 and the second sidewall 146 are approximately perpendicular to the lower wall 104.

The brace 112 is configured to extend between and to be coupled to the first sidewall 144 and the second sidewall 146. The brace 112 is a retaining brace configured to retain or secure one or more potted plants 200 within the insert 196. As illustrated in FIGS. 37-41 , with the brace 112 coupled to the insert 196, the brace 112 engages a portion of the potted plant 200 opposite the lower wall 104.

In one or more examples, the packaging system 100 also includes one or more potted plants 200, located within the insert 196, supported by the lower wall 104 and secured by the brace 112. The potted plants 200 may be arranged in any one of various ways within the insert 196.

In one or more examples, as illustrated in FIGS. 26-36 , the insert 196 is a three-dimensional, multi-sided container that is configured to hold at least one potted plant 200 for shipping. As illustrated in FIGS. 26,28 and 30 , the insert 196 is a three-sided insert, also referred to as a U-pad insert. However, the insert 196 is not limited to three sides. In other examples, as illustrated in FIGS. 27,29 and 31-36 , may have five or more sides.

In one or more examples, the brace 112 is coupled to the insert 196 or is otherwise secured between the first sidewall 142 and the second sidewall 144 such that a portion (e.g., the retainer portion 158) of the brace 112 contacts a portion of at least one potted plant 200. The brace 112 may have any one of various structural configurations or may be made of any one of various materials. The brace 112 may have any suitable dimensions (e.g., length, width, and thickness). It can be appreciated that the dimensions of the brace 112 may depend on the dimensions of the packaging container 102 and the type, size, arrangement and/or number of the potted plants 200 loaded into the packaging container 102 and shipped using the packaging system 100.

Generally, the brace 130 (e.g., brace 112) engages a portion of the pot 204 of each one of the potted plants 200 opposite the lower wall 104. When coupled to the insert 196, a portion of the brace 130 is approximately parallel to the lower wall 104 of the packaging container 102. When coupled to the insert 196, the brace 130 is suitably located such that a portion of the brace 130 overlaps a portion of at least one pot 204 such that the pot 204 is secured between the brace 130 and the lower wall 104.

Additionally, when coupled to the insert 196, the brace 130 is suitably located such that the plant 202 is avoided (e.g., the brace 130 is not in contact with the plant 202 of any one of the potted plants 200). As examples, as illustrated in FIGS. 37-41 , the brace 130 (e.g., brace 112) is located between the plant 202 of one of the potted plants 200 and the plant 202 of a directly adjacent one of the potted plants 200. In one or more examples, the brace 130 is suitably located and sized such that a portion of the brace 130 engages an upper perimeter edge of the pot 204 to which the brace 130 is in contact. In one or more examples, the brace 130 is suitably located and sized such that a portion of the brace 130 extends over and covers a portion of an opening of the pot 204 to which the brace 130 is in contact such that the portion of the brace 130 retains the soil 203 and the plant 202 within the pot 204.

FIGS. 26-41 schematically illustrate various examples of the packaging system 100 used to pack and ship different numbers of and different types of potted plants 200. As an example, the insert 196 may be used to pack and ship between two and eight plants 202 potted in individual pots 204 in which the pots 204 are arranged in rows. As another example, the insert 196 may be used to pack and ship one or more rectangular trays 214 (e.g., flats) of plants 202 in which each tray 214 includes ten to twenty-four plants 202 potted in individual cells of the tray 214 and arranged in rows.

As illustrated in FIGS. 30,31 and 37-47 , in one or more examples, the packaging system 100 includes the shipping container 198. The shipping container 198 includes the lower wall 234, the upper wall 236, and the plurality of sidewalls 238 and defines the internal volume 240. The insert 196 is configured to be positioned within the internal volume 240 of the shipping container 198.

The lower wall 234, the upper wall 236, and the plurality of sidewalls 238 form the sides of the shipping container 198 and define the internal volume 240. In one or more examples, the plurality of sidewalls 238 of the shipping container 198 includes a first (e.g., left) sidewall 242, a second (e.g., right) sidewall 244, a third (e.g., front) sidewall 246 and a fourth (e.g., rear) sidewall 248. In one or more examples, the first sidewall 242 and the second sidewall 244 are spaced apart and are parallel to each other. The first sidewall 242 and the second sidewall 244 interconnect the lower wall 234 and the upper wall 236. The first sidewall 242 and the second sidewall 244 are approximately perpendicular to the lower wall 234 and the upper wall 236. The third sidewall 246 and the fourth sidewall 248 are spaced apart and are parallel to each other. The third sidewall 246 and the fourth sidewall 248 interconnect the lower wall 234 and the upper wall 236. The third sidewall 246 and the fourth sidewall 248 interconnect the first sidewall 242 and the second sidewall 244. The third sidewall 246 and the fourth sidewall 248 are approximately perpendicular to the lower wall 234, the upper wall 236, the first sidewall 242 and the second sidewall 244.

Throughout the present disclosure, any two of the plurality of sidewalls 238 of the shipping container 198 that are opposite and generally parallel to each other may be referred to as an opposed pair of the plurality of sidewalls 238. In one or more examples, the first sidewall 242 and the second sidewall 244 form a first opposed pair of the sidewalls 238 and the third sidewall 246 and the fourth sidewall 248 form a second opposed pair of the sidewalls 238.

As best illustrated in FIGS. 37-41 , with at least one potted plant 200 loaded within the insert 196 and the brace 130 (e.g., brace 112) secured to the insert 196, a portion of the brace 130 overlaps and is in contact with a portion of the pot 204 of the potted plant 200 in its loaded position such that movement of the potted plant 200 relative to the insert 196 is restricted or prevented. With the insert 196 loaded within the shipping container 198, a portion of the insert 196 and/or a portion of the brace 130 is in contact with the sidewalls 238 of the shipping container 198 such that movement of the insert 196 and, thus, the potted plant 200 relative to the shipping container 198 is restricted or prevented. As an example, the brace 130 prevents the potted plant 200 from moving laterally (e.g., side-to-side and front-to-back) within the insert 196. As another example, the brace 130 prevents the potted plant 200 from moving up-and-down within the insert 196. As another example, the insert 196 is prevented from moving laterally (e.g., side-to-side and front-to-back) and from moving up-and-down within the shipping container 198. As such, the potted plant 200 remains in a relatively fixed position relative to the insert 196 and the insert 196 remains in a relatively fixed position relative to the shipping container 198 when the shipping container 198 is moved and/or reoriented during shipping. For example, when the shipping container 198 is tilted, turned, or flipped during shipment, the potted plant 200 remains stationary within the shipping container 198, which prevents damage to the pot 204 and to the plant 202.

As illustrated in FIGS. 26, 28, 30 and 38 , in one or more examples, the packaging system 100 includes the plurality of braces 130. Each one of the plurality of braces 130 is configured to extend between and be coupled to the first sidewall 144 and the second sidewall 146 of the insert 196. In one or more examples, the brace 112 is a first one of the plurality of braces 130 and, thus, may also be referred to herein as the first brace 112.

In one or more examples, the plurality of braces 130 also includes a second one, also referred to herein as the second brace 156. In other examples, the packaging system 100 may include any number of braces 130 (e.g., more than two braces 130). It can be appreciated that the number of braces 130 may depend on the dimensions and shape of the insert 196 and the type, size, arrangement and/or number of the potted plants 200 loaded onto the insert 196 and shipped using the packaging system 100.

In other examples, the insert 196 may include any number of brace-receiving apertures 192. It can be appreciated that the arrangement and number of the brace-receiving apertures 192 may depend on the dimensions and shape of the insert 196, the arrangement and number of the braces 130, and the type, size, arrangement and/or number of the potted plants 200 loaded into the packaging container 102 and shipped using the packaging system 100.

As illustrated in FIGS. 26, 28, 30, 32 and 38 , in one or more examples, the second one of the braces 130 (e.g., second brace 156) is configured to extend between and be coupled to the first sidewall 144 and the second sidewall 146 of the insert 196. In one or more examples, with the first one of the braces 130 (e.g., first brace 112) and the second one of the braces 130 (e.g., second brace 156) coupled to the first sidewall 144 and the second sidewall 146, the first one of the braces 130 and the second one of the braces 130 are spaced apart and approximately parallel to each other.

As best illustrated in FIGS. 26-29 , in one or more examples, the insert 196 includes the brace-receiving aperture 114 formed through each one of the first sidewall 144 and the second sidewall 146. The brace-receiving aperture 114 is configured to receive a portion of the brace 112. In examples in which the packaging system 100 includes the plurality of braces 130 (e.g., FIGS. 26 and 28 ), the insert 196 includes the plurality of brace-receiving apertures 192 (e.g., first brace-receiving aperture 114 and second brace-receiving aperture 116) formed through each one of the first sidewall 144 and the second sidewall 146. Each one of the brace-receiving apertures 192 is configured to receive a portion of an associated one of the braces 130. Each one of the brace-receiving apertures 192 has a size and shape suitable to receive and secure a portion of an associated one of the braces 130.

In one or more examples, the brace 130 (e.g., first brace 112 or second brace 156) includes the retainer portion 158, the first extension portion 160 and the second extension portion 162. The retainer portion 158 is configured to extend between the first sidewall 144 and the second sidewall 146. The first extension portion 160 extends from the retainer portion 158 and is configured to be inserted through the brace-receiving aperture 192 (e.g., first brace-receiving aperture 114 or second brace-receiving aperture 116) of the first sidewall 144. The second extension portion 162 extends from the retainer portion 158, opposite the first extension portion 160, and is configured to be inserted through the brace-receiving aperture 192 of the second sidewall 146.

As illustrated in FIGS. 26, 28, 30, 32, 37 and 38 , in one or more examples, the brace 130 (e.g., first brace 112) includes the first side 220 and the second side 222. The first side 220 and the second side 222 are coupled together and oblique to each other. With the brace 130 coupled to the insert 196, the first side 220 and the second side 222 are configured to be oblique to the lower wall 104 of the insert 196. In these examples, the brace 130 has a generally inverted V-shape in cross section. An edge of the first side 220 and an edge of the second side 222 (e.g., lower edges of the inverted V-shaped brace opposite an apex of the inverted V-shaped brace) are configured to be approximately parallel to the lower wall 104 and extend across and contact a portion of the pots 204 of the potted plants 200.

In one or more examples, the brace 130 is configured (e.g., shaped) to engage and interlock with the first sidewall 144 and the second sidewall 146 of the insert 196 within the brace-receiving apertures 192. In one or more examples, the first extension portion 160 extends through the brace-locking aperture 194 such that the first sidewall 144 is captured and secured between the retainer portion 158 and the first extension portion 160. This connection interface secures (e.g., locks) the first end portion of the brace 130 to the first sidewall 144. A substantially similar connection interface between the retainer portion 158 and the second extension portion 162 secures (e.g., locks) the opposing second end portion of the brace 130 to the second sidewall 146. Thus, in one or more examples, the first extension portion 160 of the brace 130 may include, or form, the first locking head 122 and the second extension portion 162 of the brace 130 may include, or form, the second locking head 124.

The brace-receiving apertures 192 are configured (e.g., shaped) to be complementary to the brace 130. In one or more examples, the brace width of the brace 130 and the receiving-aperture width of the brace-receiving aperture 192 are suitably sized such that the brace 130 is held within the brace-receiving aperture 192 by an interference fit. In one or more examples, the brace-receiving apertures 192 have a generally triangular shape (e.g., takes the form of a generally triangular opening) configured to receive and retain the extension portions 160 and 162 of the brace 130, as illustrated in FIG. 26 . In one or more examples, the brace-receiving apertures 192 may have an inverted V-shape (e.g., takes the form of an inverted V-shaped slot or opening).

As illustrated in FIGS. 27, 29, 31, 39 and 42-47 , in one or more examples, the brace 130 (e.g., first brace 112) includes the first side 220, the second side 222 and the third side 224. The first side 220 and the second side 222 are oblique to each other. The third side 224 is coupled to the first side 220 and to the second side 222 and is oblique to the first side 220 and to the second side 222. With the brace 130 coupled to the insert 196, the first side 220 and the second side are configured to be oblique to the lower wall 104 of the packaging container 102. With the brace 130 coupled to the insert 196, the third side 224 is configured to be parallel to the lower wall 104 of the packaging container 102. In these examples, the brace 130 has generally triangular shape in cross section. The third side 224 of the brace 130 (opposite an apex of the triangular shaped brace) is configured to extend across and contact a portion of the pots 204 of the potted plants 200.

The brace-receiving apertures 192 are configured (e.g., shaped) to be complementary to the brace 130. In one or more examples, the brace width of the brace 130 and the receiving-aperture width of the brace-receiving aperture 192 are suitably sized such that the brace 130 is held within the brace-receiving aperture 192 by an interference fit. In one or more examples, the brace-receiving apertures 192 have a generally triangular shape (e.g., takes the form of a generally triangular opening) configured to receive and retain the extension portions 160 and 162 of the brace 130, as illustrated in FIG. 27 .

In one or more examples, the brace 130 includes a first extension tab 254 extending from a portion of the first side 220 of the brace 112. For example, the first extension tab 254 may extend from an approximate center of the retainer portion 158 of the brace 130 to a junction between the retainer portion 158 and the first extension portion 160. The brace 112 also includes a second extension tab 256 extending from a portion of the second side 220 of the brace 112. For example, the second extension tab 256 may extend from the approximate center of the retainer portion 158 of the brace 130 to a junction between the retainer portion 158 and the second extension portion 162.

In one or more examples, the first extension tab 254 and the second extension tab 256 are configured to engage each other. For example, a portion of a first edge of the first extension tab 254 and a portion of a first edge of the second extension tab 256 are configured to contact each other and hold the first side 220 and the second side 222 in position relative to the third side 224, for example, via a friction interface. In one or more examples, engagement between the first extension tab 254 and the second extension tab 256 assist with retaining the brace 130 in the generally triangular shape.

In one or more examples, the first extension tab 254 is configured to engage the first sidewall 144 of the insert 196. The second extension tab 256 is configured to engage the second sidewall 146 of the insert 196. For example, a second edge of the first extension tab 254, opposite the first edge, is configured to contact an interior surface of the first sidewall 144. A second edge of the second extension tab 256, opposite the first edge, is configured to contact an interior surface of the second sidewall 146. In one or more examples, engagement between the first extension tab 254 and the first sidewall 144 and engagement between the second extension tab 256 and the second sidewall 146 maintain the brace 130 between the first sidewall 144 and the second sidewall 146 of the insert 196 and prevents (e.g., limits) lateral movement of the brace 130 between the first sidewall 144 and the second sidewall 146.

As illustrated in FIGS. 34-36 and 40 , in one or more examples, the brace 112 includes the web 226, the first flange 228 and the second flange 230. The first flange 228 is coupled to an end of the web 226. The second flange 230 is coupled to the end of the web 226 opposite the first flange 228. With the brace 130 coupled to the insert 196, the web 226 is configured to be perpendicular to the lower wall 104 of the packaging container 102. With the brace 130 coupled to the insert 196, the first flange 228 and the second flange 230 are configured to be parallel to the lower wall 104 of the packaging container 102. In these examples, the brace 130 has generally T-shape in cross section. The first flange 228 and the second flange 230 of the brace 130 are configured to extend across and contact a portion of the pots 204 of the potted plants 200.

The brace-receiving apertures 192 are configured (e.g., shaped) to be complementary to the brace 130. In one or more examples, the brace width of the brace 130 and the receiving-aperture width of the brace-receiving aperture 192 are suitably sized such that the brace 130 is held within the brace-receiving aperture 192 by an interference fit. In one or more examples, the brace-receiving apertures 192 have a generally T-shape (e.g., takes the form of a generally T-shaped slot or opening) configured to receive and retain the extension portions 160 and 162 of the brace 130, as best illustrated in FIG. 36 .

While various examples of different numbers, types and arrangements of the braces 130 have been described and illustrated, the disclosed packaging system 100 is not limited to the explicitly disclosed examples. It can be appreciated that the arrangement of the braces 130 may depend on the dimensions and shape of the insert 196 and the type, size, arrangement and/or number of the potted plants 200 loaded onto the insert 196 and shipped using the packaging system 100. Furthermore, it can be appreciated that the number and arrangement of the braces 130 described and illustrated in any one example may be combined with the number and arrangement of braces 130 described and illustrated in any other example.

As illustrated in FIGS. 27, 29, 31, 32-36 and 41-47 , in one or more examples, the insert 196 further includes the third sidewall 148 and the fourth sidewall 150 opposite the third sidewall 148. The third sidewall 148 and the fourth sidewall 150 are spaced apart and are parallel to each other. The third sidewall 148 and the fourth sidewall 150 interconnect the lower wall 104. The third sidewall 148 and the fourth sidewall 150 are approximately perpendicular to the lower wall 104, the first sidewall 144 and the second sidewall 146.

As illustrated in FIGS. 27, 29, 31 and 42-47 , in one or more examples, the third sidewall 148 is configured to be coupled to the first sidewall 144 and to the second sidewall 146. The fourth sidewall 150 is configured to be coupled to the first sidewall 144 and to the second sidewall 146.

As illustrated in FIGS. 32-36 , in one or more examples, the insert 196 includes the first wall-flange 260 and the second wall-flange 262. The first wall-flange 260 is coupled to the third sidewall 148 and is configured to be parallel to the lower wall 104 of the insert 196. The second wall-flange 262 is coupled to the fourth sidewall 150 and is configured to be parallel to the lower wall 104 of the insert 196. The first wall-flange 260 and the second wall-flange 262 are configured to retain the potted plants 200 within the packaging container 102 in conjunction with the brace 112 or the plurality of braces 130. In one or more examples, the first wall-flange 260 is configured to extend across and contact a portion of the pots 204 of ones of potted plants 200 opposite the brace 130 and the second wall-flange 262 is configured to extend across and contact a portion of the pots 204 of other ones of the potted plants 200 opposite the brace 130, as best illustrated in FIGS. 35 and 41 .

In one or more examples, the first wall-flange 260 is configured to be coupled to the first sidewall 144 and to the second sidewall 146. The second wall-flange 262 is configured to be coupled to the first sidewall 144 and to the second sidewall 146.

As illustrated in FIGS. 28-31 and 34-36 , in one or more examples, the first extension portion 160 of the brace 130 extends from the retainer portion 158 beyond the first sidewall 144 of the insert 196. With the brace 130 coupled to the insert 196 and the insert 196 loaded within the shipping container 198, the first extension portion 160 is positioned between the first sidewall 144 of the insert 196 and a first one of an opposing pair of the sidewalls 238 of the shipping container 198 (e.g., the first sidewall 242) and is in contact with the first sidewall 242 of the shipping container 198. The second extension portion 162 extends from the retainer portion 158, opposite the first extension portion 160, beyond the second sidewall 146 of the insert 196. The second extension portion 162 is positioned between the second sidewall 146 of the insert 196 and a second one of the opposing pair of the sidewalls 238 of the shipping container 198 (e.g. the second sidewall 244) and is in contact with the second sidewall 244 of the shipping container 198. Thus, in one or more examples, with the brace 130 coupled to the insert 196 and the insert 196 loaded within the shipping container 198, the brace 130 is configured to extend between and contact with the opposing pair of the sidewalls 238 (e.g. first sidewall 242 and second sidewall 244) of the shipping container 198 and prevent lateral movement of the insert 196 between the first sidewall 242 and second sidewall 244 of the shipping container 198.

In one or more examples, the first extension portion 160 and the second extension portion 162 may also space the first sidewall 144 and the second sidewall 146 of the insert 196 away from the respectively first sidewall 242 and the second sidewall 244 of the shipping container 198 such that the insert 196 may be easily loaded into and unloaded from the shipping container 198, for example, using the carrying aperture 172 formed through each one of the first sidewall 144 and the second sidewall 146 of the insert 196.

In one or more examples, the first sidewall 144 and the second sidewall 146 of the insert 196 each has a width approximately equal to a width of each of the first sidewall 242 and the second sidewall 244 of the shipping container 198 such that side edges of the first sidewall 144 and the second sidewall 146 extend between and are in contact with the third sidewall 246 and the fourth sidewall 248 of the shipping container 198. Thus, in one or more examples, with the insert 196 loaded within the shipping container 198, the first sidewall 144 and the second sidewall 146 of the insert 196 prevent lateral movement of the insert 196 between the third sidewall 246 and the fourth sidewall 248 of the shipping container 198.

As illustrated in FIGS. 26, 28 and 30 , in one or more examples, the insert 196 includes an opposed pair of lower tabs 250 extending from the lower wall 104 of the insert 196. The opposed pair of lower tabs 250 is configured to engage an opposing pair of the sidewalls 238 of the shipping container 198.

In one or more examples, a first one of the lower tabs 250 is configured to extend beyond the first sidewall 144 of the insert 196 and be positioned between the lower wall 104 of the insert 196 and the first one of an opposing pair of the sidewalls 238 of the shipping container 198 (e.g., first sidewall 242). The second one of the lower tabs 250 is configured to extend beyond the second sidewall 146 of the insert 196 and be positioned between the lower wall 104 of the insert 196 and the second one of an opposing pair of the sidewalls 238 of the shipping container 198 (e.g., second sidewall 244). Thus, in one or more examples, with the insert 196 loaded within the shipping container 198, the lower tabs 250 are configured to contact with the opposing pair of the sidewalls 238 (e.g. first sidewall 242 and second sidewall 244) of the shipping container 198 and prevent lateral movement of the insert 196 between the first sidewall 242 and second sidewall 244 of the shipping container 198.

As illustrated in FIGS. 27, 29, 31 and 45-47 , in one or more examples, the insert 196 includes an opposed pair of upper tabs 252. A first one of the opposed pair of upper tabs 252 extends from the first sidewall 144 of the insert 196. A second one of the opposed pair of upper tabs 252 extends from the second sidewall 146 of the insert 196. The opposed pair of upper tabs 252 is configured to engage an opposing pair of the sidewalls 238 of the shipping container 198.

In one or more examples, the first one of the upper tabs 252 is configured to extend between the first sidewall 144 of the insert 196 and the first sidewall 242 of the shipping container 198. The second one of the upper tabs 252 is configured to extend between the second sidewall 146 of the insert 196 and the second sidewall 244 of the shipping container 198. Thus, in one or more examples, with the insert 196 loaded within the shipping container 198, the upper tabs 252 are configured to contact with the opposing pair of the sidewalls 238 (e.g. first sidewall 242 and second sidewall 244) of the shipping container 198 and prevent lateral movement of the insert 196 between the first sidewall 242 and second sidewall 244 of the shipping container 198.

In one or more examples, each one of the upper tabs 252 extends from a portion of a perimeter edge of corresponding one of the brace-receiving apertures 192 formed in the opposed sidewalls 108 of the insert 196. In one or more examples, with the brace 130 coupled to the insert 196, the first one of the upper tabs 252 is in contact with the first extension portion 160 of the brace 130 (e.g., the third side 224 of the brace 130 or lower edges of the first side 220 and second side 222 of the brace 130) and the opposed second one of the upper tabs 252 is in contact with the second extension portion 162 of the brace 130.

As illustrated in FIGS. 27, 29, 31 and 32-36 , in one or more examples, the third sidewall 148 and the fourth sidewall 150 each includes an opposed pair of wall-extensions 258. The opposed pair of wall-extensions 258 is configured to engage an opposing pair of the sidewalls 238 of the shipping container 198.

In one or more examples, a first one of the wall-extensions 258 is configured to extend beyond the first sidewall 144 of the insert 196 and be positioned between the first sidewall 144 of the insert 196 and the first one of an opposing pair of the sidewalls 238 of the shipping container 198 (e.g., first sidewall 242). The second one of the wall-extensions 258 is configured to extend beyond the second sidewall 146 of the insert 196 and be positioned between the second sidewall 146 of the insert 196 and the second one of an opposing pair of the sidewalls 238 of the shipping container 198 (e.g., second sidewall 244). Thus, in one or more examples, with the insert 196 loaded within the shipping container 198, the wall-extensions 258 are configured to contact with the opposing pair of the sidewalls 238 (e.g. first sidewall 242 and second sidewall 244) of the shipping container 198 and prevent lateral movement of the insert 196 between the first sidewall 242 and second sidewall 244 of the shipping container 198.

Referring now to FIGS. 48-58 , in one or more examples, the packaging system 100 (e.g., each one of the insert 196, the brace 130 and the shipping container 198) may be constructed from or otherwise erected using a corresponding one of a plurality of generally planar blanks. In one or more examples, the blank is formed from a die-cut piece of corrugated sheet material, such as corrugated board. Each one of the blanks may have a generally rectangular shape having a length that is somewhat greater than its width. Generally, the blank is appropriately creased, crushed, or scored to form a plurality of preformed weaknesses that transform the blank into a plurality of separate but integral panels. The blank may be folded about such lines of preformed weakness to erect the packaging system 100. Accordingly, throughout the present disclosure, such lines of preformed weakness may be referred to herein as fold lines of the blank.

FIGS. 48-52 schematically illustrate examples of the brace blank 300 used to construct the brace 130. FIGS. 53-56 schematically illustrate examples of an insert blank 700 used to construct the insert 196. FIGS. 57 and 58 schematically illustrate examples of a container blank 800 used to construct the shipping container 198. For clarity, it should be appreciated that one surface, projecting towards the viewer, is shown in FIGS. 48-58 . For example, the exposed surface of the brace blank 300 becomes an interior surface of the brace 130, the exposed surface of the insert blank 700 becomes the interior surface of the insert 196, and the exposed surface of the container blank 800 becomes the interior surface of the shipping container 198. The various panels and portions of panels exposed in FIGS. 48-58 have a corresponding undersurface that is not seen until folding occurs.

FIGS. 48 and 49 schematically illustrate examples of the brace blank 300 used to construct the brace 130 having a generally triangular cross section, such as the brace 130 illustrated in FIGS. 27, 28, 31, 39 and 42-47 . In one or more examples, the brace blank 300 includes the central panel 302 that forms the third side 224 of the brace 130. The brace blank 300 includes a first side panel 330 that forms the first side 220 of the brace 130. The brace blank 300 includes a second side panel 332, opposite the first side panel 330, that forms the second side 222 of the brace 130.

In one or more examples, the central panel 302 is integral with the first side panel 330 and with the second side panel 332. A fold line 334 extends the length of the brace blank 300 and separates the first side panel 330 from the central panel 302. The first side panel 330 is hingedly movable (e.g., foldable) about the fold line 334 relative to the central panel 302 such that it can move from the orientation shown in a flat configuration (FIGS. 48 and 49 ) to the oblique orientation shown in a constructed configuration (FIGS. 27, 28, 31 and 39 ). A fold line 336 extends the width of the brace blank 300, parallel to the first fold line 334, and separates second side panel 332 from the central panel 302. The second side panel 332 is hingedly movable (e.g., foldable) about the second fold line 336 relative to the central panel 302 such that is can move from the orientation shown in the flat configuration (FIGS. 48 and 49 ) to the orientation shown in the constructed configuration (FIGS. 27, 28, 31 and 39 ).

In one or more examples, the brace blank 300 includes a first extension panel 338 that forms the first extension tab 254 of the brace 130. The brace blank 300 also includes second extension panel 340 that forms the second extension tab 256 of the brace 130. The first extension panel 338 is integral with the first side panel 330 and extends from a portion of edge 342 of the first side panel 330. The second extension panel 340 is integral with the second side panel 332 and extends from a portion of edge 344 of the second side panel 332.

In one or more examples, when constructed to form the brace 130, edge 346 of the first extension panel 338 and edge 348 of the second extension panel 340 engage each other to hold the first side panel 330 and the second side panel 332 in a proper folded position relative to the central panel 302 (e.g., in the generally triangular shape). With the brace 130 constructed and coupled to the insert 196, edge 350 of the first extension panel 338 contacts the interior surface of the first sidewall 144 of the insert 196 and edge 352 of the second extension panel 33 contacts the interior surface of the second sidewall 146 of the insert 196. With the brace 130 constructed and coupled to the insert 196, edge 342 of the first side panel 330 and edge 344 of the second side panel 332 extend across and contact the pots 204 to retain the potted plants 200 within the insert 196.

FIGS. 50 and 51 schematically illustrate examples of the brace blank 300 used to construct the brace 130 having a generally inverted V-shape in cross section, such as the brace 130 illustrated in FIGS. 26, 28, 30, 32, 37, 38 and 41 . In one or more examples, the brace blank 300 includes the first side panel 330 that forms the first side 220 of the brace 130. The brace blank 300 includes the second side panel 332 that forms the second side 222 of the brace 130.

In one or more examples, the first side panel 330 is integral with the second side panel 332. A fold line 354 extends the length of the brace blank 300 and separates the first side panel 330 from the second side panel 332. The first side panel 330 and the second side panel 332 are hingedly movable (e.g., foldable) about the fold line 354 relative to each other such that they can move from the orientation shown in a flat configuration (FIGS. 50 and 51 ) to the oblique orientation shown in a constructed configuration (FIGS. 26, 28, 30, 32, 37, 38 and 41 ).

In one or more examples, with the brace 130 constructed and coupled to the insert 196, edge 356 of the first side panel 330 and edge 358 of the second side panel 332 extend across and contact the pots 204 to retain the potted plants 200 within the insert 196. In one or more examples, as illustrated in FIG. 50 , edge 356 of the first side panel 330 and edge 358 of the second side panel 332 are linear (e.g., straight). In one or more examples, as illustrated in FIG. 51 , edge 356 of the first side panel 330 and edge 358 of the second side panel 332 are non-linear. For example, edge 356 of the first side panel 330 and edge 358 of the second side panel 332 may each include a plurality of curved recesses that are configured to accommodate the plants 202 when the brace 130 is positioned to retain the potted plants 200 within the insert 196.

In one or more examples, the first side panel 330 includes an opposed pair of notches 360, or other recess, formed (e.g., cut) in the brace blank 300 along edge 356. The second side panel 332 includes an opposed pair of notches 360 formed in the brace blank 300 along edge 358. An associated pair of notches 360 define the junction between the retainer portion 158 of the brace 130 and a respective extension portion 160 and 162 (e.g., define the base of a respective first locking head 122 and second locking head 124 of the brace 130). Generally, each notch 360 has a suitable size and shape configured to receive a portion of an associated sidewall 108 of the insert 196 along a perimeter of the brace-receiving aperture 192 to lock the brace 130 to the sidewall 108.

FIG. 52 schematically illustrates an example of the brace blank 300 used to construct the brace 130 having the T-shape in cross section, such as the brace 130 illustrated in FIGS. 34-36 and 40 . In one or more examples, the brace blank 300 includes a first web panel 362 that forms a first portion (e.g., a first side) of the web 226 of the brace 130. The brace blank 300 includes a second web panel 364 that forms a second portion (e.g., a second side) of the web 226 of the brace 130. The brace blank 300 includes a first flange panel 366 that forms the first flange 228 of the brace 130. The brace blank 300 includes a second flange panel 368 that forms the second flange 230 of the brace 130.

In one or more examples, the first web panel 362 is integral with the second web panel 364. A fold line 370 extends the length of the brace blank 300 and separates the first web panel 362 from the second web panel 364. The first web panel 362 and the second web panel 364 are hingedly movable (e.g., foldable) about the fold line 370 relative to each other such that they can move from the orientation shown in a flat configuration (FIG. 52 ) to the parallel orientation shown in a constructed configuration (FIGS. 34-36 and 40 ). The first web panel 362 is integral with the first flange panel 366. A fold line 372 extends the length of the brace blank 300 and separates the first web panel 362 from the first flange panel 366. The first flange panel 366 is hingedly movable (e.g., foldable) about the fold line 372 relative to the first web panel 362 such that is can move from the orientation shown in a flat configuration (FIG. 52 ) to the perpendicular orientation shown in a constructed configuration (FIGS. 34-36 and 40 ). The second web panel 364 is integral with the second flange panel 368. A fold line 374 extends the length of the brace blank 300 and separates the second web panel 364 from the second flange panel 368. The second flange panel 368 is hingedly movable (e.g., foldable) about the fold line 374 relative to the second web panel 364 such that is can move from the orientation shown in a flat configuration (FIG. 52 ) to the perpendicular orientation shown in a constructed configuration (FIGS. 34-36 and 40 ).

FIG. 53 schematically illustrates an example of the insert blank 700 used to construct the insert 196, such as the insert 196 illustrated in FIGS. 26,28 and 30 . FIG. 54 schematically illustrates an example of the insert blank 700 used to construct the insert 196, such as the insert 196 illustrated in FIGS. 27,29,31 and 42-47 . FIG. 54 schematically illustrates an example of the insert blank 700 used to construct the insert 196, such as the insert 196 illustrated in FIG. 32 . FIG. 54 schematically illustrates an example of the insert blank 700 used to construct the insert 196, such as the insert 196 illustrated in FIGS. 34-36 .

Referring to FIGS. 53-56 , in one or more examples, the insert blank 700 includes a lower wall panel 702 that forms the lower wall 104 of the insert 196. The insert blank 700 includes a first sidewall panel 704 that forms the first sidewall 144 of the insert 196. The insert blank 700 includes a second sidewall panel 706, opposite the first sidewall panel 704, that forms the second sidewall 146 of the insert 196.

In one or more examples, the first sidewall panel 704 is integral with the lower wall panel 702. The second sidewall panel 706 is integral with the lower wall panel 702. A fold line 708 separates the lower wall panel 702 from the first sidewall panel 704. The first sidewall panel 704 is hingedly movable (e.g., foldable) about the fold line 708 relative to the lower wall panel 702 such that it can move from the orientation shown in a flat configuration (FIGS. 53-56 ) to the orientation shown in the constructed configuration (FIGS. 26-32, 35 and 36 ). A fold line 710 separates the lower wall panel 702 from the second sidewall panel 706. The second sidewall panel 706 is hingedly movable (e.g., foldable) about the fold line 710 relative to the lower wall panel 702 such that it can move from the orientation shown in a flat configuration (FIGS. 53-56 ) to the orientation shown in the constructed configuration (FIGS. 26-32, 35 and 36 ).

In one or more examples, the brace-receiving aperture 192 is formed in each of the first sidewall panel 704 and the second sidewall panel 706. In one or more examples, the brace-receiving aperture 192 is cut out during formation of the insert blank 700. In one or more examples, the insert blank 700 is selectively cut during formation to form a receiving aperture flap 712.

Referring to FIGS. 53-55 , in one or more examples, a receiving aperture perforation 714 is formed through the first sidewall panel 704 and the second sidewall panel 706. The receiving aperture perforation 714 is formed through the associated sidewall panel 704 and 706. The receiving aperture perforation 714 defines the receiving aperture flap 712. A fold line 716 separates the receiving aperture flap 712 from the associated sidewall panel 704 and 706. The receiving aperture flap 712 is hingedly movable (e.g., foldable) along the fold line 716 relative to the associated sidewall panel 704 and 706. Thus, the receiving aperture flap 712 can be pushed outwardly to partially sever the receiving aperture flap 712 from the associated sidewall panel 704 and 706 and form the brace-receiving aperture 192. In one or more examples, the receiving aperture flap 712 of each of the sidewall panels 704 and 706 form the upper tabs 252 of the first sidewall 144 and the second sidewall 146 of the insert 196.

As illustrated in FIG. 53 , in one or more examples, the insert blank 700 is selectively cut and creased during formation such that a portion of the lower wall panel 702 extends into the associated sidewall panel 704 and 706 and is separated from the associated sidewall panel 704 and 706 to form the lower tabs 250.

Referring to FIGS. 54-56 , in one or more examples, the insert blank 700 includes a third sidewall panel 718 that forms the third sidewall 148 of the insert 196. The insert blank 700 also includes a fourth sidewall panel 720 that forms the fourth sidewall 150 of the insert 196.

In one or more examples, the third sidewall panel 718 is integral with the lower wall panel 702. The fourth sidewall panel 720 is integral with the lower wall panel 702. A fold line 722 separates the lower wall panel 702 from the third sidewall panel 718. The third sidewall panel 718 is hingedly movable (e.g., foldable) about the fold line 722 relative to the lower wall panel 702 such that it can move from the orientation shown in a flat configuration (FIGS. 54-56 ) to the orientation shown in the constructed configuration (FIGS. 27, 28, 31, 32, 35 and 36 ). A fold line 724 separates the lower wall panel 702 from the fourth sidewall panel 720. The fourth sidewall panel 720 is hingedly movable (e.g., foldable) about the fold line 724 relative to the lower wall panel 702 such that it can move from the orientation shown in a flat configuration (FIGS. 54-56 ) to the orientation shown in the constructed configuration (FIGS. 27, 28, 31, 32, 35 and 36 ).

As illustrated in FIGS. 54-56 , in one or more examples, the insert blank 700 is selectively cut and creased during formation such that a portion of the first sidewall panel 704 and a portion of the second sidewall panel 706 extend into the lower wall panel 702 is separated from the lower wall panel 702 to form the wall-extensions 258 of the third sidewall 148 and the fourth sidewall 150.

As illustrated in FIG. 54 , in one or more examples, the third sidewall panel 718 includes a pair of notches 726 formed in edge 728 of the third sidewall panel 718. The fourth sidewall panel 720 includes the pair of notches 726 formed in edge 730 of the fourth sidewall panel 720. The notches 726 receive and engage a portion of the first sidewall panel 704 and a portion of the second sidewall panel 706 to connect the third and fourth sidewalls 148 and 150 of the insert 196 to the first and second sidewalls 144 and 146 of the insert 196 when constructed.

Referring to FIGS. 55 and 56 , in one or more examples, the insert blank 700 includes a first flange panel 732 that forms the first wall-flange 260 of the insert 196. The insert blank 700 also includes a second flange panel 734 that forms the second wall-flange 230 of the insert 196.

In one or more examples, the first flange panel 732 is integral with the third sidewall panel 718. The second flange panel 734 is integral with the fourth sidewall panel 720. A fold line 736 separates the first flange panel 732 from the third sidewall panel 718. The first flange panel 732 is hingedly movable (e.g., foldable) about the fold line 736 relative to the third sidewall panel 718 such that it can move from the orientation shown in a flat configuration (FIGS. 55 and 56 ) to the orientation shown in the constructed configuration (FIGS. 32, 35 and 36 ). A fold line 738 separates the second flange panel 734 from the fourth sidewall panel 720. The second flange panel 734 is hingedly movable (e.g., foldable) about the fold line 738 relative to the fourth sidewall panel 720 such that it can move from the orientation shown in a flat configuration (FIGS. 55 and 56 ) to the orientation shown in the constructed configuration (FIGS. 32, 35 and 36 ).

As illustrated in FIGS. 55 and 56 , in one or more examples, the first flange panel 732 includes a pair of notches 726 formed in edge 740 of the first flange panel 732. The second flange panel 734 includes a pair of notches 726 formed in edge 742 of the second flange panel 734. The first sidewall panel 704 includes an opposed pair of notches 726 formed in opposed edges 744 and 746 of the first sidewall panel 704. The second sidewall panel 706 includes an opposed pair of notches 726 formed in opposed edges 748 and 750 of the second sidewall panel 706. The notches 726 of the first and second flange panels 732 and 734 mate with and engage corresponding notches 726 of the first and second sidewall panels 704 and 706 to connect the first and second wall-flanges 230 and 232 of the insert 196 to the first and second sidewalls 144 and 146 of the insert 196 when constructed.

Referring to FIGS. 57 and 58 , in one or more examples, the container blank 800 includes a first sidewall panel 802 that forms the first sidewall 242 of the shipping container 198. The container blank 800 includes a second sidewall panel 804 that forms the second sidewall 244 of the shipping container 198. The container blank 800 includes a third sidewall panel 806 that forms the third sidewall 246 of the shipping container 198. The container blank 800 includes a fourth sidewall panel 808 that forms the fourth sidewall 248 of the shipping container 198. The container blank 600 also includes a first upper wall panel 810, a second upper wall panel 812, a third upper wall panel 814, and a fourth upper wall panel 816 that, in combination, form the upper wall 236 of the shipping container 198. The container blank 600 includes a first lower wall panel 818, a second lower wall panel 820, a third lower wall panel 822, and a fourth lower wall panel 824 that, in combination, form the lower wall 234 of the shipping container 198. In one or more examples, the container blank 800 includes a sealing flap 826.

In one or more examples, the container blank 800 used to construct the shipping container 198 (e.g., illustrated in FIGS. 57 and 58 ) is similar in construction and erection to the container blank 600 used to construct the packaging container 102 (e.g., illustrated in FIG. 22 ).

FIGS. 42-47 schematically illustrate an example of a method of erecting the packaging system 100 (e.g., the insert 196 and the brace 130), constructing the packaging system 100 (e.g., coupling the brace 130 to the insert 196), loading the insert 196 with the potted plants 200 such that the potted plants 200 are retained by the brace 130 and loading the insert 196 into the shipping container 198 for shipment.

The present disclosure is also directed to a method of packaging the plurality of potted plants 200. In one or more examples, the method includes a step of configuring the packaging system 100, including the packaging container 102 and one or more braces 130, in the loading configuration. In one or more examples, configuring the packaging container 102 includes erecting the packaging container 102 from a corresponding blank, such as using the tray blank 400 and the carton blank 500 or using the container blank 600 or using the insert blank 700. In one or more examples, configuring the brace 130 includes erecting the brace 130 from a corresponding blank, such as using the brace blank 300. In one or more examples, the method also includes a step of configuring the shipping container 198 by erecting the shipping container 198 from a corresponding blank, such as using the container blank 800.

In one or more examples, the method includes loading the plurality of potted plants 200 within the packaging container 102. In one or more examples, the potted plants 200 are loaded within the internal volume 110 of the packaging container 102 (e.g., the box) and supported by the lower wall 104 of the packaging container 102. In one or more examples, the potted plants 200 are loaded within the insert 196 and supported by the lower wall 104 of the insert 196.

The plurality of potted plants 200 may be loaded within the packaging container 102 in any one of various arrangements. In one or more examples, the plurality of potted plants 200 are loaded on the tray 136 and then covered by the carton 138. In one or more examples, the plurality of potted plants 200 are loaded on the lower wall 104 of the packaging container 102 through a top opening before formation (e.g., closure) of the upper wall 106. In one or more examples, the plurality of potted plants 200 are loaded on the lower wall 104 of the insert 196 before loading the insert 196 within the shipping container 198.

In one or more examples, the method includes a step of positioning the brace 130 between an opposed pair of the plurality of sidewalls 108 of the packaging container 102 and a step of coupling the brace 130 to each one of the opposed pair of the plurality of sidewalls 108. The method also includes a step of retaining or securing at least one of the plurality of potted plants 200 between the lower wall 104 of the packaging container 102 and the brace 130.

In one or more examples, the brace 130 may be coupled to the sidewalls 108 of the packaging container 102 before the potted plants 200 are loaded into the packaging container 102. In one or more examples, the brace 130 may be coupled to the sidewalls 108 of the packaging container 102 after the potted plants 200 are loaded into the packaging container 102.

In one or more examples, the method includes a step of extending each one of the plurality of push-in panels 132 of the packaging container 102 into the internal volume 110 and a step of retaining or securing each one of the plurality of potted plants 200 between the lower wall 104 and one of the plurality of push-in panels 132.

In one or more examples, the method includes a step of retaining at least one of the potted plants 200 between the lower wall 104 of the packaging container 102 and the first wall-flange 260 of the packaging container 102. The method also includes a step of retaining at least one of the potted plants 200 between the lower wall 104 of the packaging container 102 and the second wall-flange 262 of the packaging container 102.

Referring now to FIGS. 24 and 25 , various techniques may be used to secure the potted plants 200. Each potted plant 200 may include a pot 204, soil 203, and a plant 202. The pot 204 may be generally tapered in shape. As shown in FIG. 25 , paper 205 or the like may be placed on top of the soil 203 such that the paper 205 helps ensure the soil 203 stays in the pot 204 and does not move about the packaging container during transport. Furthermore, one or more elastic bands 207 that may be located on and wrapped around the potted plant 200 to stabilize the soil 203 and the plant 202 in the pot 204 during transport. FIG. 24 illustrates an example of a sleeve 210. Sleeve 210 may be generally tapered such that it may fit around the potted plant 200. Sleeve 210 may be of plastic, paper, or any other material suitable for protecting potted plant 200 from losing soil 203 or encountering damage during transport. Sleeve 210 may be secured by a clamp 212. Clamp 212 may be a twist tie, band, string, tape or any other apparatus suitable for securing sleeve 210 closed above potted plant 200.

As used herein, a system, apparatus, device, structure, article, element, component, or hardware “configured to” perform a specified function is indeed capable of performing the specified function without any alteration, rather than merely having potential to perform the specified function after further modification. In other words, the system, apparatus, device, structure, article, element, component, or hardware “configured to” perform a specified function is specifically selected, created, implemented, utilized, programmed, and/or designed for the purpose of performing the specified function. As used herein, “configured to” denotes existing characteristics of a system, apparatus, structure, article, element, component, or hardware that enable the system, apparatus, structure, article, element, component, or hardware to perform the specified function without further modification. For purposes of this disclosure, a system, apparatus, device, structure, article, element, component, or hardware described as being “configured to” perform a particular function may additionally or alternatively be described as being “adapted to” and/or as being “operative to” perform that function.

Unless otherwise indicated, the terms “first,” “second,” “third,” etc. are used herein merely as labels, and are not intended to impose ordinal, positional, or hierarchical requirements on the items to which these terms refer. Moreover, reference to, e.g., a “second” item does not require or preclude the existence of, e.g., a “first” or lower-numbered item, and/or, e.g., a “third” or higher-numbered item.

As used herein, the phrase “at least one of”, when used with a list of items, means different combinations of one or more of the listed items may be used and only one of each item in the list may be needed. For example, “at least one of item A, item B, and item C” may include, without limitation, item A or item A and item B. This example also may include item A, item B, and item C, or item B and item C. In other examples, “at least one of” may be, for example, without limitation, two of item A, one of item B, and ten of item C; four of item B and seven of item C; and other suitable combinations.

For the purpose of this disclosure, the terms “coupled,” “coupling,” and similar terms refer to two or more elements that are joined, linked, fastened, attached, connected, put in communication, or otherwise associated (e.g., mechanically, electrically, fluidly, optically, electromagnetically) with one another. In various examples, the elements may be associated directly or indirectly. As an example, element A may be directly associated with element B. As another example, element A may be indirectly associated with element B, for example, via another element C. It will be understood that not all associations among the various disclosed elements are necessarily represented. Accordingly, couplings other than those depicted in the figures may also exist.

As used herein, the term “approximately” refers to or represent a condition that is close to, but not exactly, the stated condition that still performs the desired function or achieves the desired result. As an example, the term “approximately” refers to a condition that is within an acceptable predetermined tolerance or accuracy, such as to a condition that is within 10% of the stated condition. However, the term “approximately” does not exclude a condition that is exactly the stated condition. As used herein, the term “substantially” refers to a condition that is essentially the stated condition that performs the desired function or achieves the desired result.

Those skilled in the art will appreciate that not all elements described and illustrated in FIGS. 1-25 , referred to above, need be included in every example and not all elements described herein are necessarily depicted in each illustrative example. Unless otherwise explicitly stated, the schematic illustrations of the examples depicted in FIGS. 1-25 , referred to above, are not meant to imply structural limitations with respect to the illustrative example. Rather, although one illustrative structure is indicated, it is to be understood that the structure may be modified when appropriate. Additionally, modifications, additions and/or omissions may be made to the illustrated structure.

Further, references throughout the present specification to features, advantages, or similar language used herein do not imply that all of the features and advantages that may be realized with the examples disclosed herein should be, or are in, any single example. Rather, language referring to the features and advantages is understood to mean that a specific feature, advantage, or characteristic described in connection with an example is included in at least one example. Thus, discussion of features, advantages, and similar language used throughout the present disclosure may, but do not necessarily, refer to the same example.

The described features, advantages, and characteristics of one example may be combined in any suitable manner in one or more other examples. One skilled in the relevant art will recognize that the examples described herein may be practiced without one or more of the specific features or advantages of a particular example. In other instances, additional features and advantages may be recognized in certain examples that may not be present in all examples. Furthermore, although various examples of the packaging system 100, corresponding blanks 300, 400, 500, and 600 and methods have been shown and described, modifications may occur to those skilled in the art upon reading the specification. The present application includes such modifications and is limited only by the scope of the claims. 

1. A packaging system comprising: a packaging container comprising a lower wall and an opposed pair of sidewalls; and a brace configured to extend between and to be coupled to the opposed pair of sidewalls.
 2. The packaging system of claim 1, further comprising a plurality of braces, wherein each one of the plurality of braces is configured to extend between and be coupled to the opposed pair of sidewalls of the packaging container.
 3. The packaging system of claim 1, wherein: the brace is substantially planar; and with the brace coupled to the opposed pair of the sidewalls, the brace is substantially parallel to the lower wall of the packaging container.
 4. The packaging system of claim 1, wherein: the brace comprises: a first side; and a second side coupled to the first side and oblique to the first side; and with the braces coupled to the opposed pair of the sidewalls; the first side and the second side are oblique to the lower wall of the packaging container.
 5. The packaging system of claim 1, wherein: the brace comprises: a first side; a second side oblique to the first side; and a third side coupled to the first side and to the second side and oblique to the first side and to the second side; and with the brace coupled to the opposed pair of the sidewalls, the first side and the second side are oblique to the lower wall of the packaging container and the third side is parallel to the lower wall of the packaging container.
 6. The packaging system of claim 1, wherein: the brace comprises: a web; a first flange coupled to the web; and a second flange coupled to the web opposite the first flange; and with the brace coupled to the opposed pair of the sidewalls the web is perpendicular to the lower wall of the packaging container and the first flange, and the second flange are parallel to the lower wall of the packaging container.
 7. The packaging system of claim 1, wherein the packaging container further comprises: a second opposed pair of the sidewalls coupled to the lower wall; a first wall-flange coupled to a first one of the second opposed pair of the sidewalls and parallel to the lower wall of the packaging container; and a second wall-flange coupled to a second one of the second opposed pair of the sidewalls and parallel to the lower wall of the packaging container.
 8. The packaging system of claim 1, further comprising a shipping container comprising a lower wall, an upper wall, and a plurality of sidewalls and defining an internal volume, wherein the packaging container comprises an insert configured to be positioned within the internal volume of the shipping container.
 9. The packaging system of claim 8, wherein: the brace comprises: retainer portion; a first extension portion extending from the retainer portion; and a second extension portion extending from the retainer portion opposite to the first extension portion; and with the brace coupled to the opposed pair of the sidewalls of the insert and the insert positioned within the internal volume of the shipping container, the retainer portion of the brace extends between the opposed pair of the sidewalls of the insert, the first extension portion extends between a first one of the opposed pair of the sidewalls of the insert and a first one of the plurality of sidewalls of the shipping container, and the second extension portion of the brace extends between a second one of the opposed pair of the sidewalls of the insert and a second one of the plurality of sidewalls of the shipping container.
 10. The packaging system of claim 1, wherein the packaging container further comprises an upper wall and a plurality of the sidewalls and defines an internal volume. 11.-25. (canceled)
 26. A packaging system comprising: a packaging container (102) comprising a lower wall, an upper wall, and a plurality of sidewalls and defining an internal volume; a potted plant located within the internal volume and supported by the lower wall; and a brace extending between and coupled to a first opposed pair of the plurality of sidewalls (108) within the internal volume, wherein the brace engages a portion of the potted plant opposite the lower wall.
 27. The packaging system of claim 26, further comprising: a plurality of potted plants located within the internal volume and supported by the lower wall; and a plurality of braces coupled to select ones of the plurality of sidewalls, wherein each one of the plurality of braces engages a portion of at least two of the plurality of potted plants opposite the lower wall.
 28. The packaging system of claim 27, wherein a second one of the plurality of braces extends between and is coupled to the first opposed pair of the plurality of sidewalls within the internal volume.
 29. The packaging system of claim 27, wherein a second one of the plurality of braces extends between and is coupled to a second opposed pair of the plurality of sidewalls, within the internal volume.
 30. The packaging system of claim 27, wherein: the packaging container further comprises a plurality of push-in panels configured to extend into the internal volume; and each one of the plurality of push-in panels engages a portion of one of the plurality of potted plants opposite the lower wall.
 31. A packaging system comprising: an insert comprising a lower wall, a first sidewall, and a second sidewall opposite the first sidewall; and a brace configured to extend between and to be coupled to the first sidewall and the second sidewall.
 32. The packaging system of claim 31, the insert further comprises a brace-receiving aperture formed through each one of the first sidewall and the second sidewall; and the brace-receiving aperture is configured to receive a portion of the brace.
 33. The packaging system of claim 32, wherein the brace comprises: a retainer portion configured to extend between the first sidewall (144) and the second sidewall; a first extension portion extending from the retainer portion and configured to be inserted through the brace-receiving aperture of the first sidewall; and a second extension portion extending from the retainer portion, opposite the first extension portion and configured to be inserted through the brace-receiving aperture of the second sidewall.
 34. The packaging system of claim 31, further comprising a shipping container comprising a lower wall, an upper wall, and a plurality of sidewalls and defining an internal volume, wherein the insert is configured to be positioned within the internal volume of the shipping container.
 35. The packaging system of claim 34, wherein: the insert further comprises an opposed pair of lower tabs extending from the lower wall of the insert; and the opposed pair of lower tabs is configured to engage an opposing pair of the sidewalls of the shipping container. 36-56. (canceled) 